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聯(lián)合收獲油葵脫出物離散元模型構(gòu)建與參數(shù)標(biāo)定
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新疆維吾爾自治區(qū)重大科技專項(xiàng)(2022A02008-5)和新疆維吾爾自治區(qū)油料產(chǎn)業(yè)技術(shù)體系項(xiàng)目(XJARS-05-11)


Discrete Element Model Construction and Parameter Calibration of Combined Harvest Oil Sunflower Extract
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    摘要:

    針對(duì)油葵聯(lián)合收獲清選裝置在離散元仿真時(shí)缺乏準(zhǔn)確模型的問題,本文以聯(lián)合收獲油葵脫出物為對(duì)象,采用離散元法對(duì)不同種類油葵脫出物模型接觸參數(shù)進(jìn)行分類標(biāo)定。通過對(duì)隨機(jī)選取的油葵脫出物進(jìn)行分類,確定了油葵脫出物主要組成成分及質(zhì)量占比;利用數(shù)顯游標(biāo)卡尺、萬(wàn)能試驗(yàn)機(jī)和自制試驗(yàn)臺(tái)等儀器確定了各油葵脫出物本征參數(shù)和接觸參數(shù);以各油葵脫出物物理堆積角為基礎(chǔ),開展了Plackett-Burman試驗(yàn)、最陡爬坡試驗(yàn)和Box-Behnken試驗(yàn),確定了對(duì)各油葵脫出物堆積角影響顯著的參數(shù)及取值范圍;利用Design-Expert軟件中的優(yōu)化模塊,以各油葵脫出物物理堆積角為目標(biāo)值進(jìn)行尋優(yōu),確定了各油葵脫出物較優(yōu)參數(shù)組合分別為油葵籽粒剪切模量7.35×107Pa、油葵籽粒-鋼材碰撞恢復(fù)系數(shù)0.295、油葵籽粒-油葵籽粒靜摩擦因數(shù)0.669、油葵碎葵盤剪切模量1.94×107Pa、油葵碎葵盤-鋼材碰撞恢復(fù)系數(shù)0.467、油葵碎葵盤-鋼材靜摩擦因數(shù)0.436、油葵莖稈剪切模量7.39×107Pa、油葵莖稈-鋼材靜摩擦因數(shù)0.553、油葵莖稈-油葵莖稈靜摩擦因數(shù)0.775;利用各較優(yōu)參數(shù)組合對(duì)油葵籽粒、油葵碎葵盤、油葵莖稈以及油葵脫出物混料進(jìn)行仿真堆積試驗(yàn),試驗(yàn)結(jié)果表明,仿真堆積角與物理堆積角誤差分別為0.66%、0.96%、0.64%、1.15%。

    Abstract:

    Aiming to address lack of accurate modeling in discrete element simulation analysis for cleaning devices in combined oil sunflower harvest, the combined-harvested oil sunflower extracts were taken as object. A discrete element method was used to categorize and calibrate contact parameters for various oil sunflower extract models. The randomly selected oil sunflower extracts were classified, its main components were identified, and the corresponding mass fractions were determined using digital calipers, a universal testing machine, and a custom test platform measure intrinsic and contact parameters of each oil sunflower extract. Plackett-Burman, the steepest ascent, and Box-Behnken tests were proceeded based on each extract’s physical repose angle. Parameters with significant effects on extract repose angle were identified and their valid ranges were defined. An optimization module in Design-Expert software was employed and physical repose angle of each extract was treated as the objective value. The optimal parameter sets were determined as follows: oil sunflower seed shear modulus was 7.35×107Pa, oil sunflower seed-steel restitution coefficient was 0.295, oil sunflower seed-oil sunflower seed static friction coefficient was 0.669, crushed oil sunflower head shear modulus was 1.94×107Pa, crushed oil sunflower head-steel restitution coefficient was 0.467, crushed oil sunflower head-steel static friction coefficient was 0.436, oil sunflower stalk shear modulus was 7.39×107Pa, oil sunflower stalk-steel static friction coefficient was 0.553, and oil sunflower stalk-oil sunflower stalk static friction coefficient was 0.775. Simulation stacking tests were conducted on oil sunflower seeds, crushed oil sunflower heads, stalks, and mixed extracts based on each optimal parameter set. Results showed that errors between simulated and physical repose angles were 0.66%, 0.96%, 0.64% and 1.15%, respectively. These findings can serve as a reference for discrete element simulation research of combined oil sunflower harvest.

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郭輝,韓駿軒,呂增帥,董遠(yuǎn)德,郭烈紅,周穩(wěn).聯(lián)合收獲油葵脫出物離散元模型構(gòu)建與參數(shù)標(biāo)定[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(5):319-330. GUO Hui, HAN Junxuan, Lü Zengshuai, DONG Yuande, GUO Liehong, ZHOU Wen. Discrete Element Model Construction and Parameter Calibration of Combined Harvest Oil Sunflower Extract[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):319-330.

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  • 收稿日期:2025-01-07
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  • 在線發(fā)布日期: 2025-05-10
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