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氣動式播種下壓力調(diào)節(jié)裝置優(yōu)化設(shè)計與試驗
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山東省農(nóng)機裝備研發(fā)創(chuàng)新計劃項目(2016YF007)和山東省農(nóng)機研發(fā)制造推廣應(yīng)用一體化試點項目(NJYTHSD-202314)


Optimization Design and Experiment of Pneumatic Seeding Downforce Regulating Device
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    摘要:

    針對機械化播種作業(yè)過程中地表起伏造成的播種下壓力波動、開溝深度穩(wěn)定性差問題,設(shè)計了一種氣動式播種下壓力調(diào)節(jié)裝置,并分析了該裝置運動過程,明確了其主要工作部件下壓力空氣彈簧扭轉(zhuǎn)變形過程,對播種下壓力影響因素和下壓力仿形空氣彈簧變形過程進行分析,確定了影響播種下壓力穩(wěn)定性空氣彈簧主要結(jié)構(gòu)參數(shù)為簾線角、活塞半徑和活塞錐角。建立了空氣彈簧氣固耦合有限元仿真模型,以提高播種下壓力穩(wěn)定性為優(yōu)化指標,進行二次旋轉(zhuǎn)正交組合仿真試驗,建立了試驗指標與影響因素的回歸模型,確定下壓力空氣彈簧最優(yōu)結(jié)構(gòu)參數(shù)組合:簾線角為38°、活塞半徑為42mm、活塞錐角為23°。在最優(yōu)參數(shù)組合下對氣動式播種下壓力調(diào)節(jié)裝置進行田間試驗,試驗結(jié)果表明,氣動式相較于螺旋彈簧式播種下壓力調(diào)節(jié)裝置能夠有效提高開溝深度穩(wěn)定性,當作業(yè)速度為4、8、12km/h時,開溝深度合格率分別提高8、3、11個百分點,開溝深度變異系數(shù)平均降低2.58個百分點,提高了機械化播種時的播深一致性。

    Abstract:

    A pneumatic seeding downforce regulating device was designed to reduce pressure fluctuations caused by surface undulations during mechanized sowing operations, which reduced the stability of seeding depth. The motion process of downforce regulating device was analyzed, and the torsional deformation process of the air spring which was the main working component was clarified. The main structural parameters of the air spring that affected the seeding downforce stability were determined through analyzing the influencing factors of seeding downforce and the deformation process of the air spring, including cord angle, piston radius, and piston angle. In order to determine the optimal parameter combination, a finite element simulation model for gas-solid coupling of air springs was established. Taking improving the downforce stability as the optimization index, a quadratic rotation orthogonal combination simulation experiment was conducted, and a regression model of test indicators and influencing factors was established. Following the principle of reducing the vertical stiffness and ensuring that the vertical output downforce of the air spring met the requirements, the optimal parameter combination for the downforce air spring were determined by simulation experiment: cord angle was 38°, piston radius was 42mm, piston angle was 23°. To verify the effectiveness of theoretical analysis and simulation experiments, the field experiments were conducted on the pneumatic seeding downforce regulating device under the optimal parameter combination, the experimental results showed that the pneumatic seeding downforce regulating device can effectively improve the stability of ditch depth compared with the spiral spring seeding downforce regulating device. When the operating speedwas 4km/h, 8km/h, and 12km/h, the qualified rates of ditch depth were increased by 8, 3 and 11 percentage points respectively, reducing the coefficient variation of ditch depth by an average of 2.58 percentage points, which significantly improved the consistency of seeding depth during mechanized seeding.

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曹鑫鵬,王晨,彭晨,王金星,張宏建,孫林林.氣動式播種下壓力調(diào)節(jié)裝置優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2025,56(5):257-267. CAO Xinpeng, WANG Chen, PENG Chen, WANG Jinxing, ZHANG Hongjian, SUN Linlin. Optimization Design and Experiment of Pneumatic Seeding Downforce Regulating Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):257-267.

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  • 收稿日期:2024-11-21
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  • 在線發(fā)布日期: 2025-05-10
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