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蘇打鹽堿土秸稈深埋機設(shè)計與試驗
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國家重點研發(fā)計劃項目(2023YFD1500602-03)


Design and Experiment of Deep Burial Machine on Sodic Saline-alkali Soil
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    摘要:

    針對蘇打鹽堿土滲透性差及傳統(tǒng)改良設(shè)備適應(yīng)性不足等問題,設(shè)計了一種鹽堿土秸稈深埋機。采用離散元法(Discrete element method, DEM)與中心復(fù)合試驗設(shè)計法(Central composite design, CCD)對開溝裝置進行階梯減阻優(yōu)化。結(jié)果表明:當深松鏟入土深度為38.4cm、入土角為24.7°、刃角為60.1°時,開溝鏟阻力為9752.5N,系統(tǒng)總阻力為12401.9N,較對照組分別降低27.7%和0.4%。對優(yōu)化組合參數(shù)進行田間驗證,可得系統(tǒng)總阻力為14500.5N,較對照組增加2.6%;開溝鏟所受阻力11801.8N,較對照組降低16.5%。開溝平均深度39.1cm(變異系數(shù)5.06%),平均寬度9.4cm(變異系數(shù)5.16%),說明設(shè)備在作業(yè)穩(wěn)定性上具備較高一致性。秸稈填充深埋合格率80%,表明設(shè)備能夠較好地完成填埋任務(wù)。通過結(jié)構(gòu)設(shè)計與參數(shù)優(yōu)化有效解決了蘇打鹽堿土開溝作業(yè)中高阻低效問題,為鹽堿地改良提供了可靠的技術(shù)裝備支撐。

    Abstract:

    In response to the low permeability of sodic saline soils and the limited adaptability of conventional reclamation equipment, a specialized machine was designed for saline-alkali soil improvement based on deep straw incorporation. Soil column experiments revealed that filling the 20~40cm soil layer with straw increased permeability by 59.52%. A stepped drag-reduction optimization of the trenching device was conducted by using the discrete element method (DEM) and central composite design (CCD). The results showed that at subsoiler shovel working depth of 38.4cm, penetration angle of 24.7°, and blade angle of 60.1°, the trenching shovel resistance reached 9752.5N, while the total system resistance was 12401.9N, representing decreases of 27.7% and 0.4% compared with that of the control, respectively. Field validation of the optimized parameter combination revealed that the total system resistance reached 14500.5N, a 2.6% increase compared with that of the control, whereas the trenching shovel resistance dropped by 16.5% to 11801.8N. The average trenching depth was 39.1cm (coefficient of variation 5.06%), and the average trenching width was 9.4cm (coefficient of variation 5.16%), demonstrating a high degree of operational consistency. The straw burial qualification rate was 80%, indicating that the equipment was capable of effectively accomplishing the deep burial task. Through structural innovation and parameter optimization, the research can effectively address the high-resistance, low-efficiency issues inherent to trenching in sodic saline soils, providing a reliable technical and equipment solution for saline-alkali land improvement.

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王宇星,王曉燕,李洪文,王慶杰,高世杰,劉迪.蘇打鹽堿土秸稈深埋機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2025,56(5):202-212. WANG Yuxing, WANG Xiaoyan, LI Hongwen, WANG Qingjie, GAO Shijie, LIU Di. Design and Experiment of Deep Burial Machine on Sodic Saline-alkali Soil[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):202-212.

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  • 收稿日期:2025-02-09
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  • 在線發(fā)布日期: 2025-05-10
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