0.05)。進(jìn)行32組4.44%~12.2%回潮率棉樣實(shí)驗(yàn),結(jié)果顯示隨機(jī)森林(Random forest, RF)模型預(yù)測精度最優(yōu),其R2為0.99,均方根誤差為0.24%。本研究突破傳統(tǒng)松散團(tuán)狀棉纖維回潮率檢測限制,實(shí)現(xiàn)了束狀纖維回潮率快速測量,可為棉花斷裂比強(qiáng)度等物理性能指標(biāo)的精準(zhǔn)補(bǔ)償校正提供技術(shù)支撐。"/>

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基于電阻法的棉花束纖維回潮率檢測方法
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2002400)、兵團(tuán)科技攻關(guān)計(jì)劃項(xiàng)目(2023AB014、2022DB003)、新疆棉花產(chǎn)業(yè)技術(shù)體系專項(xiàng)(XJARS-03)和石河子大學(xué)高層次人才科研啟動項(xiàng)目(CJXZ202104)


Moisture Regain Detection of Cotton Bundle Fibers Based on Resistance Method
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    摘要:

    回潮率嚴(yán)重影響棉花品質(zhì)檢測結(jié)果,精確測量回潮率對棉花分級意義重大。針對在棉花束纖維斷裂比強(qiáng)度檢測中回潮率的補(bǔ)償校正問題,提出了一種基于電阻法的棉花束纖維回潮率檢測方法。通過搭建電阻-圖像同步采集平臺,利用圖像特征表征棉層厚度,探究在電阻法測回潮率時(shí),電極間距、溫度及棉層厚度對電阻測量的影響規(guī)律,建立以電阻、溫度為輸入變量的多元預(yù)測模型。實(shí)驗(yàn)結(jié)果表明:圖像灰度特征與電阻高度相關(guān)且呈非線性關(guān)系,探明了棉層厚度對電阻測量的影響規(guī)律;電阻在電極間距為2~12mm范圍內(nèi)呈顯著正相關(guān),解釋了電極間距增大導(dǎo)致電阻測量誤差擴(kuò)大的內(nèi)在機(jī)制,基于此,確立電極間距2mm為最優(yōu)檢測參數(shù),驗(yàn)證了該參數(shù)下不同品質(zhì)棉花束纖維電阻無顯著性差異(P>0.05)。進(jìn)行32組4.44%~12.2%回潮率棉樣實(shí)驗(yàn),結(jié)果顯示隨機(jī)森林(Random forest, RF)模型預(yù)測精度最優(yōu),其R2為0.99,均方根誤差為0.24%。本研究突破傳統(tǒng)松散團(tuán)狀棉纖維回潮率檢測限制,實(shí)現(xiàn)了束狀纖維回潮率快速測量,可為棉花斷裂比強(qiáng)度等物理性能指標(biāo)的精準(zhǔn)補(bǔ)償校正提供技術(shù)支撐。

    Abstract:

    The moisture regain rate significantly affects the test results of cotton quality indicators. Accurately measuring the moisture regain rate is of great significance for cotton grading. Aiming at the compensation and correction of the moisture regain rate during the detection of the breaking tenacity of cotton bundle fibers, a method for detecting the moisture regain rate based on the resistance method was proposed. By building a resistance-image synchronous acquisition platform and using image features to represent the fiber thickness, the influence laws of the electrode distance, temperature, and fiber thickness on the resistance measurement during the moisture regain rate measurement were explored, and a multiple prediction model with resistance and temperature as input variables was established. Experiments showed that the gray-scale features of the image were highly correlated with the resistance value and showed a non-linear relationship, and the influence law of the fiber thickness on the resistance measurement was ascertained. The resistance value had a significant positive correlation with the electrode distance within the range of 2~12mm. The intrinsic mechanism of the increase in electrode spacing leading to the expansion of resistance measurement error was explained. Based on this, an electrode distance of 2mm was determined as the optimal detection parameter, and it was verified that there was no significant difference in the resistance of different quality fibers under this parameter (P>0.05). Through experiments on 32 groups of cotton samples with a moisture regain rate of 4.44%~12.2%, the results showed that the random forest (RF) model had the best prediction accuracy, with R2 of 0.99 and RMSE of 0.24%. This study broke through the limitations of traditional moisture regain detection methods for loose cotton fibers and enabled rapid measurement of bundled fibers. It can provide reliable technical support for the precise compensation and correction of physical property indicators such as the breaking tenacity of cotton, and promote the development of intelligent cotton quality detection.

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張建強(qiáng),黃杰,常金強(qiáng),崔國金,王洋,張若宇.基于電阻法的棉花束纖維回潮率檢測方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(5):150-158. ZHANG Jianqiang, HUANG Jie, CHANG Jinqiang, CUI Guojin, WANG Yang, ZHANG Ruoyu. Moisture Regain Detection of Cotton Bundle Fibers Based on Resistance Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(5):150-158.

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  • 收稿日期:2025-01-10
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  • 在線發(fā)布日期: 2025-05-10
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