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糧食烘干廢氣多效除塵系統(tǒng)設(shè)計(jì)與試驗(yàn)
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2023年南京市現(xiàn)代農(nóng)機(jī)裝備與技術(shù)創(chuàng)新示范項(xiàng)目(NJ[2023]06)


Experiment on Multi-effect Dust Removal System for Grain Drying Exhaust Gas
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    摘要:

    針對(duì)目前糧食烘干廢氣處理缺乏有效處理技術(shù)和裝備,,影響糧食烘干產(chǎn)業(yè)發(fā)展的問(wèn)題,,開(kāi)發(fā)了一種集離心沉降、團(tuán)聚和噴淋作用于一體的糧食烘干廢氣多效除塵技術(shù)及裝備,。首先,,通過(guò)仿真試驗(yàn)分析了噴淋塔氣流速度、噴霧角度及噴霧壓力對(duì)液滴場(chǎng)的影響,,采用單因素試驗(yàn)對(duì)仿結(jié)果進(jìn)行驗(yàn)證并確定氣流速度,、噴霧角及壓力的適宜范圍,然后以除塵效率為評(píng)價(jià)指標(biāo),,進(jìn)行三因素三水平二次正交回歸試驗(yàn),,構(gòu)建回歸方程和響應(yīng)曲面,分析氣流速度,、噴霧角度及噴霧壓力對(duì)除塵效率的影響并進(jìn)行參數(shù)優(yōu)化,,表明當(dāng)氣流速度為0.89~1.33 m/s、噴霧角度為-15°~0°,、噴霧壓力為1~1.5 MPa時(shí),,液滴場(chǎng)較均勻。最優(yōu)參數(shù)組合為:氣流速度0.92 m/s,、噴霧角度為-8.4°,、噴霧壓力1.44 MPa。此時(shí),,除塵效率最高可達(dá)到96.27%,。與脈沖除塵器的對(duì)比試驗(yàn)結(jié)果表明,經(jīng)過(guò)多效除塵器處理后,,糧食烘干廢氣平均粉塵質(zhì)量濃度為5.54 mg/m3,,低于脈沖除塵器的7.05 mg/m3,顯著低于國(guó)家排放標(biāo)準(zhǔn),。

    Abstract:

    Aiming to address the lack of effective technologies and equipment for grain drying exhaust gas treatment, which affects the development of grain drying industry, a multi-effect dust removal technology and equipment integrating centrifugal sedimentation, agglomeration, and spray action for grain drying exhaust gas was developed. Initially, through simulation experiments, the effects of spray tower airflow velocity, spray angle, and spray pressure on the droplet field were analyzed. Single-factor experiments validated the simulation results and determined the appropriate range for airflow velocity, spray angle, and pressure. Subsequently, aiming for the highest dust removal efficiency, a three-factor three-level quadratic orthogonal regression experiment was carried out to construct a regression equation and response surface. The effects of airflow velocity, spray angle, and spray pressure on dust removal efficiency were analyzed for parameter optimization. It was proven that a uniform droplet field can be achieved at airflow velocities between 0.89 m/s and 1.33 m/s, spray angles between -15° and 0°, and spray pressures between 1 MPa and 1.5 MPa. The optimal parameter combination was identified as an airflow velocity of 0.92 m/s, a spray angle of -8.4°, and a spray pressure of 1.44 MPa. Experimental results showed that after optimization, the highest dust removal efficiency could reach 96.27%. Compared with a pulse dust collector, the average dust mass concentration of the grain drying exhaust gas treated by the multi-effect dust collector was 5.54 mg/m3, which was lower than 7.05 mg/m3 produced by the pulse dust collector and significantly below the national emission standard. This demonstrates that the treated grain drying exhaust gas can meet the emission standards using the developed multi-effect dust collector.

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陳坤杰,陳希壯,井世亮,孫杰,張?chǎng)?於海明,季凡.糧食烘干廢氣多效除塵系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(3):513-522. CHEN Kunjie, CHEN Xizhuang, JING Shiliang, SUN Jie, ZHANG Xin, YU Haiming, JI Fan. Experiment on Multi-effect Dust Removal System for Grain Drying Exhaust Gas[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(3):513-522.

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  • 收稿日期:2024-01-31
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  • 在線發(fā)布日期: 2025-03-10
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