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自適應(yīng)荔枝果去核力學(xué)仿真與性能試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(52175229,、32372001)


Comparison on Mechanical Simulation and Performance Testing for Adaptive Litchi Pitting
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    摘要:

    去核是制取荔枝燈籠果肉的必備工序,但荔枝核徑多變,,機(jī)械化高效成功去核困難,。為解決這一難題,通過(guò)測(cè)定荔枝果物理性能,,設(shè)計(jì)了一種自適應(yīng)去核的刀具和機(jī)構(gòu),;并基于LS-DYNA動(dòng)力學(xué)仿真和臺(tái)架試驗(yàn),量化了荔枝3種轉(zhuǎn)速去核過(guò)程等效應(yīng)力和切削應(yīng)力的時(shí)空變化規(guī)律,;比較了變核徑荔枝果不同轉(zhuǎn)速自適應(yīng)去核成功率和果肉損失率,,評(píng)價(jià)了綜合去核效果。仿真結(jié)果確定了轉(zhuǎn)速對(duì)荔枝果等效應(yīng)力分布與切削應(yīng)力極值的影響,,且仿真試驗(yàn)與臺(tái)架試驗(yàn)結(jié)果基本一致,。隨著轉(zhuǎn)速增加,荔枝果最大等效應(yīng)力與最大切削應(yīng)力均下降,,變核徑荔枝果自適應(yīng)去核成功率提升,。3種轉(zhuǎn)速中,292 r/min去核綜合效果最優(yōu),,其去核成功率和果肉損失率分別為100%和22.4%,。

    Abstract:

    Pitting is an essential step for producing litchi lantern flesh, while the variable pit size poses a challenge for efficient and successful mechanical pitting. To solve this problem, an adaptive pitting tool and mechanism was designed by measuring the physical properties of litchi fruit, and the spatiotemporal changes of equivalent stress and cutting stress during the pitting process of litchi at three different rotational speeds were investigated, based on the LS-DYNA dynamic simulation and bench tests. Furthermore, it quantified and compared the success rates and pulp loss rates of adaptive pitting for litchi fruit with variable pit sizes at different rotational speeds, and evaluated the overall pitting performance. Lychee fruit and kernel sphericity coefficients of 0.95 and 0.74 were obtained, and their three-dimensional radial dimensions showed normal distributions. The simulation results indicated the effects of rotational speed on the distribution of effective stress and the extreme values of cutting stress in litchi fruit was consistent with the bench test results. As rotational speed increased, both the maximum equivalent stress and maximum cutting stress in the litchi were decreased, leading to improved success rates for adaptive pitting of litchi with variable pit size. Among the three tested rotation speeds (feed with speeds of 100 mm/min and 20 mm depth), pitting at 292 r/min demonstrated the best overall pitting performance, with a 100% success rate and a pulp loss rate of 22.4%, respectively. The revealed adaptive pitting mechanism were significant for developing high-quality and efficient pitting devices for stone fruits, including but not limited to litchi.

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陳震,彭智康,徐鳳英,李長(zhǎng)友,蔣卓,羅菊川.自適應(yīng)荔枝果去核力學(xué)仿真與性能試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(3):503-512,530. CHEN Zhen, PENG Zhikang, XU Fengying, LI Changyou, JIANG Zhuo, LUO Juchuan. Comparison on Mechanical Simulation and Performance Testing for Adaptive Litchi Pitting[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(3):503-512,530.

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  • 收稿日期:2024-10-15
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  • 在線發(fā)布日期: 2025-03-10
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