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直接注入式在線混藥系統(tǒng)靜態(tài)混藥器設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD1900304),、國家自然科學(xué)基金青年科學(xué)基金項(xiàng)目(32001428)和陜西省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2024NC-YBXM-244,、2024NC-YBXM-202、2023-ZDLNY-62)


Design and Experiment of Static Mixer for Direct Injection Inline Mixing System
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    摘要:

    在線混藥技術(shù)可以有效解決傳統(tǒng)預(yù)混藥方式存在的威脅操作人員健康、污染環(huán)境及藥液浪費(fèi)等問題,。設(shè)計(jì)了一種應(yīng)用于在線混藥系統(tǒng)的靜態(tài)混藥器,。為驗(yàn)證其工作性能,應(yīng)用CFD流體仿真軟件對在線混合流場的混合規(guī)律進(jìn)行研究,,采用單因素試驗(yàn),、Plackett-Burman試驗(yàn)和Box-Behnken中心組合試驗(yàn),以靜態(tài)混藥器壓降及混合均勻性系數(shù)作為評(píng)價(jià)指標(biāo),,基于響應(yīng)面法分析傾斜擾流板傾角,、中心通孔孔徑、混藥單元間距,、過流小孔孔徑對評(píng)價(jià)指標(biāo)的影響,。通過遺傳算法進(jìn)行較低壓降和較高混藥均勻性系數(shù)的多目標(biāo)優(yōu)化,得出最佳結(jié)構(gòu)參數(shù)為:傾斜擾流板傾角55.38°,,混藥單元間距22.64 mm,,過流小孔孔徑1.64 mm。搭建在線混藥器試驗(yàn)臺(tái)架,,開展藥液注入電動(dòng)調(diào)節(jié)閥開度為33%,、藥泵保持工作、水泵切換不同工作擋位條件下的壓降及混藥均勻性臺(tái)架試驗(yàn),,結(jié)果表明在雷諾數(shù)5 984~13 286范圍內(nèi),,壓降呈上升趨勢,壓降比小于等于106.7,;均勻性變異系數(shù)呈波動(dòng)下降趨勢,,均勻性變異系數(shù)小于等于0.008 5,說明所設(shè)計(jì)靜態(tài)混藥器工作性能較好,。

    Abstract:

    In-line pesticide mixing technology offers an effective solution to challenges such as health threats to operators, environmental pollution, and the wastage of pesticide solutions associated with traditional premix methods. Focusing on the design of a static mixer intended for use in an in-line pesticide mixing system, to verify optimal performance, the mixing characteristics of the in-line flow field were investigated through computational fluid dynamics (CFD) simulations. Single-factor test, Plackett-Burman test, and Box-Behnken center combination test were employed to evaluate the static mixer pressure drop and mixing uniformity. The impacts of parameters such as tilt spoiler angle, center through-hole diameter, mixing unit spacing, and flow-through hole diameter on the evaluation indexes were analyzed by using the response surface method. On this basis, multi-objective optimization, targeting low-pressure drop and high mixing uniformity was conducted through a genetic algorithm. The optimal structural parameters were determined as follows: spoiler inclination of 55.38°, mixing unit spacing of 22.64 mm, and pore size of 1.64 mm. Bench tests for pressure drop and mixing uniformity were conducted under specific conditions: electric control valve opening for liquid pesticide injection at 33%, continuous operation of the pesticide pump, and variable working gears for the water pump. The results indicated an increasing trend in pressure drop within the Reynolds number range of 5 984~13 286 and the pressure drop factor was less than 106.7. The coefficient of variation for mixing uniformity exhibited a decreasing trend, and it was less than 0.008 5, indicating the reliable performance of the static mixer. The research results can provide reference for the development and structure optimization of static mixer in China.

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陳雨,陳宇翔,郭佩杰,張碩,靳紅玲,陳軍.直接注入式在線混藥系統(tǒng)靜態(tài)混藥器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(3):301-311. CHEN Yu, CHEN Yuxiang, GUO Peijie, ZHANG Shuo, JIN Hongling, CHEN Jun. Design and Experiment of Static Mixer for Direct Injection Inline Mixing System[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(3):301-311.

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  • 收稿日期:2024-03-23
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  • 在線發(fā)布日期: 2025-03-10
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