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雙螺旋驅(qū)動式丘陵山區(qū)深泥腳水田插秧機設(shè)計與試驗
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重慶市技術(shù)創(chuàng)新與應(yīng)用發(fā)展專項重點項目(cstc2021jscx-gksbX0065)


Rice Transplanter with Double Helix Drive for Deep Muddy Paddy Fields of Hilly Regions
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    摘要:

    在泥腳深度超過400 mm的丘陵山區(qū)水田插秧過程中,插秧機常因陷機而無法作業(yè),。為此提出一種雙螺旋驅(qū)動式深泥腳水田插秧機,。首先,系統(tǒng)分析該插秧機運動原理,,構(gòu)建整機結(jié)構(gòu)模型和螺旋驅(qū)動輪結(jié)構(gòu)參數(shù)設(shè)計模型,;然后,,分析雙螺旋結(jié)構(gòu)對行駛方向和推進力的影響,并提出驅(qū)動電機匹配方法,;在此基礎(chǔ)上,,設(shè)計整機控制系統(tǒng)并進行樣機試制。試驗結(jié)果表明,,所設(shè)計的插秧機在丘陵山區(qū)泥腳深度430 mm的水田中最大無控直線偏移量為0.021 m,,滿足行業(yè)標準,通過性強,、行駛平穩(wěn),、插秧效果良好。當螺旋驅(qū)動輪轉(zhuǎn)速為1.33 r/s時,,插秧機行駛速度為1.02 m/s,,滑轉(zhuǎn)率達到最大值3.045%。隨著泥腳深度的增加,,沉陷量逐漸增加,;且隨著螺旋驅(qū)動輪轉(zhuǎn)速的增加,最大沉陷量由148.67 mm逐漸減小至59.74 mm,,表明雙螺旋插秧機適應(yīng)丘陵山區(qū)深泥腳水田環(huán)境,。

    Abstract:

    Deep muddy paddy fields are widely spread in southern hilly regions of China. In these paddy fields, the rice transplanter is often trapped due to the poor soil bearing capacity, resulting in unnecessary interruption of rice transplanting or mechanical failure of the rice transplanter. Aiming to address these issues, a novel rice transplanter equipped with double helix drive was proposed. Firstly, the motion principle the proposed rice transplanter was analyzed and its parametric design model was constructed. Then the relationship between propulsion force and parameters of spiral structure as well as the driving direction was modeled. Finally, a prototype of the transplanter was developed and tested under different conditions. From the results of the experiments, it can be found that the proposed rice transplanter had exceptional stability and superior transplanting performance in deep muddy paddy fields. When the rotating speed of the spiral wheel was 1.33 r/s, the working speed of the rice transplanter was 1.02 m/s. As a result, the slip rate of the rice transplanter reached the maximum value of 3.045%. However, the settlement of the rice transplanter was decreased with the increase of speed of spiral wheel. The maximum settlement was decreased significantly from 148.67 mm to 59.74 mm. Furthermore, in fields with a 430 mm mud depth, the transplanter’s maximum uncontrolled linear deviation was 0.021 m. Based on the presented work, manufacturers can easily develop a rice transplanter for deep muddy paddy fields in southern hilly regions of China, which would be a useful rice transplant equipment to overcome the unnecessary interruption of rice transplanting or mechanical failure of the rice transplanter.

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陳行政,周浩,謝守勇,宋幼添,劉凡一,謝曉斌.雙螺旋驅(qū)動式丘陵山區(qū)深泥腳水田插秧機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2025,56(3):247-255. CHEN Xingzheng, ZHOU Hao, XIE Shouyong, SONG Youtian, LIU Fanyi, XIE Xiaobin. Rice Transplanter with Double Helix Drive for Deep Muddy Paddy Fields of Hilly Regions[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(3):247-255.

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  • 收稿日期:2024-09-03
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  • 在線發(fā)布日期: 2025-03-10
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