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小粒徑苜蓿種子機(jī)械梳脫增流式收獲機(jī)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2001902)和財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-34)


Design and Experiment of Flow-enhanced Mechanical Combining Harvester for Small-seeded Alfalfa
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    摘要:

    針對(duì)當(dāng)前國(guó)內(nèi)外小粒徑苜蓿種子機(jī)械化收獲缺少專用采收裝備且采凈率低等問題,設(shè)計(jì)了一種機(jī)械梳脫耦合負(fù)壓氣流吸收的增流式半喂入苜蓿種子收獲機(jī)。根據(jù)苜蓿植株生物學(xué)特性和種植農(nóng)藝提出了機(jī)械梳齒梳脫,、氣流吸附與運(yùn)移,、負(fù)壓風(fēng)機(jī)增流的小粒徑苜蓿種子機(jī)械化采收方案?;谲俎7N子收獲過程損失抑制機(jī)理進(jìn)行了梳脫割臺(tái)關(guān)鍵部件設(shè)計(jì),針對(duì)苜蓿種子收獲過程中的未梳損失,設(shè)計(jì)梳齒結(jié)構(gòu)對(duì)種莢進(jìn)行捋穗式梳脫,。針對(duì)落粒與飛濺損失,設(shè)計(jì)滾筒與壁面組合式氣流喉口和負(fù)壓風(fēng)機(jī)對(duì)種子,、種莢進(jìn)行吸附與運(yùn)移,。在此基礎(chǔ)上,開展了梳齒梳脫過程中的運(yùn)動(dòng)學(xué)特性分析,確定了梳脫速比有效范圍為36~50,梳脫滾筒半徑為290mm,并識(shí)別出影響未梳損失的關(guān)鍵參數(shù)為梳脫滾筒轉(zhuǎn)速、中心離地高度和割臺(tái)行進(jìn)速度,。利用CFD仿真結(jié)合CCD正交試驗(yàn)研究了梳脫滾筒轉(zhuǎn)速,、氣流喉口尺寸與負(fù)壓風(fēng)機(jī)轉(zhuǎn)速交互作用對(duì)割臺(tái)流場(chǎng)的影響規(guī)律,并通過響應(yīng)面法確定氣流喉口尺寸、梳脫滾筒轉(zhuǎn)速和負(fù)壓風(fēng)機(jī)轉(zhuǎn)速優(yōu)化值分別為83mm,、1000r/min和1450r/min,。為驗(yàn)證整機(jī)及梳脫割臺(tái)功能有效性,開展了苜蓿種子收獲樣機(jī)田間試驗(yàn),結(jié)果表明:當(dāng)梳脫滾筒中心離地高度為430mm、機(jī)具行進(jìn)速度為0.68m/s時(shí),梳脫后苜蓿植株無種莢漏梳現(xiàn)象,苜蓿種子采凈率達(dá)到83.4%,作業(yè)效率達(dá)0.73hm2/h,滿足苜蓿種子機(jī)械化采收指標(biāo)要求,為小粒徑種子采收機(jī)設(shè)計(jì)提供了參考,。

    Abstract:

    Aiming at the problem of lacking dedicated harvesting equipment and having low clean harvest rates for small-seeded alfalfa in mechanized harvesting both domestically and internationally, a half-feed alfalfa seed harvester combining mechanical combing separation with negative pressure airflow suction and flow enhancement was designed. Based on the biological characteristics of alfalfa plants and planting agronomy, a mechanized harvesting scheme was proposed, including mechanical combing separation, airflow adsorption and transportation, and enhanced airflow through a fan for small-seeded alfalfa. According to the mechanism of loss suppression during the alfalfa seed harvesting process, key components of the combing platform were designed. For uncombed losses during the alfalfa seed harvesting process, a combing structure was designed to perform combing separation of highly dispersed seed pods. For seed fall and splash losses, a drum-wall combination airflow throat and negative pressure fan system were designed to adsorb and transport the seeds and pods. On this basis, a kinematic analysis of the combing detachment process was conducted. It was determined that the effective range for the comb detaching speed ratio was between 36 and 50, with a comb detaching drum radius of 290 mm. The critical parameters affecting incomplete combing losses were identified as the rotational speed of the comb detaching drum, the center-to-ground height, and the forward speed of the harvesting platform. Using CFD simulation combined with CCD orthogonal experimental methods, the interaction effects of the combing drum rotational speed, airflow throat dimensions, and negative pressure fan speed on the platform airflow field were explored. Using response surface methodology, the optimized values for the airflow throat dimensions, combing drum rotational speed, and negative pressure fan speed were determined to be 83 mm, 1 000 r/ min and 1 450 r/ min, respectively. To verify the effectiveness of the whole machine and the combing platform function, field trials of the alfalfa seed harvesting prototype were conducted. Results showed that when the height of the combing drum center above ground level was 430 mm and the machine’s travel speed was 0.68 m / s, there was virtually no uncombed seed pod after combing, the alfalfa seed clean harvest rate reached 83.4% , and the operational efficiency was 0.73 hm 2 / h, meeting the mechanized harvesting index requirements for alfalfa seeds, providing a reference for the design of small-seeded seed harvesters.

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潘烤鑫,張慶,尤泳,孫立皓,胡建良,王德成.小粒徑苜蓿種子機(jī)械梳脫增流式收獲機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(2):342-356. PAN Kaoxin, ZHANG Qing, YOU Yong, SUN Lihao, HU Jianliang, WANG Decheng. Design and Experiment of Flow-enhanced Mechanical Combining Harvester for Small-seeded Alfalfa[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):342-356.

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  • 收稿日期:2024-09-13
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  • 在線發(fā)布日期: 2025-02-10
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