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基于多傳感器同步采集的噴霧機(jī)噴嘴性能檢測儀設(shè)計(jì)與試驗(yàn)
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黑龍江省自然科學(xué)基金聯(lián)合引導(dǎo)項(xiàng)目(LH2023E106),、黑龍江省“雙一流冶學(xué)科協(xié)同創(chuàng)新成果項(xiàng)目(LJGXCG2023 045)、中國高校產(chǎn)學(xué)研創(chuàng)新基金項(xiàng)目 ( 2023RY059 ),、 黑龍江省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目 ( 2023ZX01A06 ) 和九三大豆產(chǎn)業(yè)創(chuàng)新研究院項(xiàng)目


Design and Testing of Sprayer Nozzle Performance Testing Instrument
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    摘要:

    檢測噴嘴性能是植保作業(yè)過程中的重要參數(shù),直接關(guān)系到農(nóng)藥的噴灑效果,進(jìn)而嚴(yán)重影響植保作業(yè)質(zhì)量和效率,。本研究設(shè)計(jì)一款基于多傳感器同步采集的噴霧機(jī)噴嘴性能檢測儀,以實(shí)現(xiàn)田間作業(yè)前對噴嘴性能失效程度的精確評估,保障植保作業(yè)高效、精準(zhǔn)執(zhí)行,。采用STM32微控制器為核心處理單元,集成多個(gè)高精度流量與壓力傳感器,實(shí)時(shí)同步采集噴嘴尖端數(shù)據(jù)并通過藍(lán)牙傳輸?shù)絃abVIEW平臺,實(shí)現(xiàn)高效,、可視化的數(shù)據(jù)分析、預(yù)警與存儲,達(dá)到實(shí)時(shí)檢測噴嘴性能狀態(tài)要求。試驗(yàn)結(jié)果表明,對失效噴嘴壓力檢測時(shí)壓力測量最大誤差為2.174%,流量測量最大誤差為1.936%;對多個(gè)噴嘴性能同步檢測驗(yàn)證時(shí),壓力測量最大相對誤差為1.515%,平均誤差為0.887%,流量測量最大相對誤差為2.061%,平均誤差為1.151%;對多個(gè)噴嘴性能田間試驗(yàn)時(shí),壓力最大相對誤差為1.990%,平均誤差為1.629%,流量最大相對誤差為2.713%,平均誤差為2.014%,符合噴嘴性能檢測要求,。該裝置為噴霧機(jī)噴嘴性能檢測提供了可靠,、高效的智能檢測手段,滿足植保標(biāo)準(zhǔn)化作業(yè)前檢測的技術(shù)要求。

    Abstract:

    The failure of nozzle performance is currently the most common and critical issue in plant protection operations. It directly affects the efficacy of pesticide spraying, consequently, has a significant impact on the quality and efficiency of plant protection tasks. Aiming to develop a nozzle performance failure detector for sprayers, enabling accurate evaluation of nozzle failure before field operations and ensuring efficient and precise plant protection. The system used an STM32 microcontroller as the core processing unit, integrating high-precision flow and pressure sensors to collect real-time data from the nozzle tip. The data was transmitted via Bluetooth to the LabVIEW platform, facilitating efficient, visual data analysis, early warnings, and storage to meet real-time nozzle performance monitoring requirements. The experimental results showed that for failed nozzle pressure detection, the maximum pressure measurement error was 2.174% , and the maximum flow measurement error was 1.936% . During the simultaneous performance testing of multiple nozzles, the maximum relative pressure measurement error was 1.515% , with an average error of 0.887% , while the maximum relative flow measurement error was 2.061% , with an average error of 1.151% . During field validation tests of multiple nozzle performances, the maximum relative pressure measurement error was 1.990% , with an average error of 1.629% . The maximum relative flow measurement error was 2.713% , with an average error of 2.014% , meeting the requirements for nozzle performance testing. This device provided a reliable and efficient intelligent method for detecting nozzle performance failures, meeting the technical requirements for pre-operational testing in standardized plant protection tasks.

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胡軍,封超,劉昶希,李宇飛,石航.基于多傳感器同步采集的噴霧機(jī)噴嘴性能檢測儀設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(2):305-313. HU Jun, FENG Chao, LIU Changxi, LI Yufei, SHI Hang. Design and Testing of Sprayer Nozzle Performance Testing Instrument[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(2):305-313.

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  • 收稿日期:2024-10-14
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  • 在線發(fā)布日期: 2025-02-10
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