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殘膜回收機鏟齒式起膜裝置設計與試驗
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新疆農業(yè)科學院青年科技骨干創(chuàng)新能力培養(yǎng)項目(xjnkq-2023025)、新疆維吾爾自治區(qū)重點研發(fā)計劃項目(2022B02022-3)、農業(yè)農村部西北綠洲農業(yè)環(huán)境重點實驗室開放基金項目(XBLZ-20242)、新疆棉花產業(yè)技術體系項目(XJARS-03)、新疆維吾爾自治區(qū)“揭榜掛帥”項目和自治區(qū)公益性項目(KY2022018)


Design and Experiment of Spade Tooth Film Lifting Device for Residual Film Recycling Machine
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    摘要:

    針對殘膜回收機撿拾裝置壽命低以及作業(yè)過程中存在漏膜等問題,為提高殘膜回收率及作業(yè)效率,設計了一種鏟齒式起膜裝置。設計起膜齒結構及排列方式,并進行起膜齒力學分析計算,確定起膜裝置影響因素。使用EDEM軟件對邊膜齒開展離散元仿真,建立邊膜齒-土壤的作業(yè)模型,選取邊膜齒入土角、邊膜齒鏟片形狀作為試驗因素,以邊膜齒所受合力以及磨損量作為評價指標,采用兩因素三水平仿真試驗。試驗結果表明,當邊膜齒入土角為35°、邊膜齒鏟片形狀為SP2時,作業(yè)性能較優(yōu),合力為228.83 N,磨損量為2.81 mm,較優(yōu)組合下對土壤撓動情況進行分析,土壤表層呈駝峰狀可有效抬起土壤,通過ANSYS結構靜力學模塊與EDEM耦合,得到邊膜齒最大應力為48.513 MPa,最大變形量為0.416 mm,仿真結果表明起膜齒結構設計和作業(yè)情況滿足設計要求。田間試驗結果表明,鏟齒式起膜裝置平均起膜率為94.2%,研究結果可為殘膜回收機起膜裝置設計提供參考。

    Abstract:

    Aiming at the problems of low life span of the pick-up device of the residual film recycling machine and film leakage in the process of operation, a spade tooth film lifting device was designed to improve the residual film recovery rate and operational efficiency. The structure and arrangement of the teeth were designed, and the mechanical analysis and calculation of the teeth were carried out to determine the factors affecting the film pick-up device. Using EDEM software to carry out discrete element simulation on the edge film teeth, the operating model of edge film teeth-soil was established, the angle of the edge film teeth into the soil was selected, the shape of the edge film teeth shovel blade was taken as the test factors, and the combined force on the edge film teeth and the amount of abrasion were taken as the evaluation indexes, and two-factor and three-level simulation test was adopted. The test results showed that when the angle of the edge film teeth into the soil was 35°, the shape of the edge film teeth shovel blade was SP2, the operational performance was better, the combined force was 228.83 N, the wear amount was 2.81 mm, the better combination of the analysis of the soil deflection situation, that the soil surface was hump-shaped can effectively lift the soil, through the ANSYS structural static module coupled with the EDEM to get the maximum stress of the edge film teeth. The maximum stress was 48.513 MPa and the maximum deformation was 0.416 mm,simulation results showed that the structural design and operation of the tines met the design requirements. The field test results showed that the average film lifting rate of the shovel tooth film lifting device was 94.2%, and the results can provide a reference for the design of film lifting device of the residual film recycling machine.

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蔣永新,曲衡,劉旋峰,張海春,周欣,張麗.殘膜回收機鏟齒式起膜裝置設計與試驗[J].農業(yè)機械學報,2025,56(1):282-289. JIANG Yongxin, QU Heng, LIU Xuanfeng, ZHANG Haichun, ZHOU Xin, ZHANG Li. Design and Experiment of Spade Tooth Film Lifting Device for Residual Film Recycling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):282-289.

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  • 收稿日期:2024-09-18
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  • 在線發(fā)布日期: 2025-01-10
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