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縱向型釘齒鏈?zhǔn)降啬焓把b置設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2002403),、兵團(tuán)財(cái)政科技計(jì)劃項(xiàng)目(2023AB014)和新疆維吾爾自治區(qū)重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022B02020-4)


Improved Design and Test of Longitudinal Nail-tooth-chain Plastic Film Pickup Device
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    摘要:

    針對常規(guī)橫向型輸送鏈?zhǔn)降啬焓把b置作業(yè)時(shí)撕膜產(chǎn)生細(xì)小碎膜造成撿拾率低和回收后殘膜含雜率高等問題,,研制了縱向型釘齒鏈?zhǔn)降啬焓把b置。為進(jìn)一步提升縱向型地膜撿拾裝置作業(yè)性能,,對該裝置進(jìn)行優(yōu)化,。設(shè)計(jì)既過載打滑,又方便安裝功能部件的摩擦型釘齒式地膜撿拾鏈,。通過理論分析對橡膠鏈摩擦塊,、釘齒鏈驅(qū)動(dòng)輪和鏈板導(dǎo)軌等關(guān)鍵部件進(jìn)行設(shè)計(jì)?;贏DAMS建立地膜撿拾鏈傳動(dòng)系統(tǒng)動(dòng)力學(xué)仿真模型,,分析不同轉(zhuǎn)速下?lián)焓版溦駝?dòng)特性,對起膜過程膜雜進(jìn)行受力分析,,優(yōu)化起膜裝置,。設(shè)計(jì)了樣機(jī)并進(jìn)行了作業(yè)參數(shù)多因素試驗(yàn),以作業(yè)速度,、撿拾釘齒間距,、起膜鏟入土深度、起膜鏟鏟尖與撿拾滾筒中心距為試驗(yàn)因素,,殘膜撿拾率,、回收殘膜含雜率和牽引阻力為試驗(yàn)指標(biāo),運(yùn)用Central Composite Design(CCD)方法開展了四因素五水平二次回歸正交組合試驗(yàn),。分析了地膜撿拾裝置各試驗(yàn)因素對試驗(yàn)指標(biāo)的影響,,建立了回歸模型,并利用多目標(biāo)優(yōu)化方法獲得了最佳參數(shù)組合為:作業(yè)速度6 km/h,、撿拾釘齒間距228.6 mm、起膜鏟入土深度37 mm,、起膜鏟鏟尖與撿拾滾筒中心距130 mm,,此時(shí)田間試驗(yàn)測得殘膜撿拾率為90.12%,回收殘膜含雜率為8.96%,,牽引阻力為19.905 kN,。試驗(yàn)結(jié)果與回歸模型預(yù)測值相對誤差不大于4.55%,說明參數(shù)優(yōu)化回歸模型可靠,,摩擦釘齒鏈?zhǔn)降啬焓把b置滿足殘膜回收技術(shù)要求,。

    Abstract:

    Compared with the conventional horizontal conveyor chain type plastic film picking device, the longitudinal nail-tooth-chain plate type plastic film picking device developed by our team in the early stage has little tearing effect on the residual film, and the separation effect of the residual film and the impurity is better. In order to further improve the performance of the plastic film pickup device, a friction type nail-tooth-chain plate plastic film pickup chain that can not only overload and slip, but also facilitate the installation of functional components was optimized and designed. The kinematic analysis of the picking nail teeth on the film picking chain was carried out, and the motion equation and trajectory of the picking nail teeth during the operation were determined, as well as the conditions for the nail teeth to complete the film picking. The key parameters of the plastic film picking system were determined by analyzing the condition of no leakage of residual film and the force of the film. At the same time, the structural design and key parameters of the shovel type film lifting device were determined. The force of residual film and impurities in the film lifting process was analyzed, and the film lifting device was optimized. According to the design results, a prototype was developed and a multi-factor test of operating parameters was carried out. The operating speed, the spacing of pickup nail teeth, the depth of the film shovel into the soil, and the distance between the tip of the film shovel and the center of the picking drum were used as test factors. The residual film picking rate, impurity rate of recovered residual film and traction resistance were used as test indicators. The central composite design (CCD) method was used to carry out a four-factor five-level quadratic regression orthogonal combination test. The influence of each test factor on the test index of the residual film picking system was analyzed, the regression models were established, and the optimal parameter combination was obtained by using the multi-objective optimization method. When the operating speed was 6 km/h, the pickup nail tooth spacing was 228.6 mm, the depth of the film shovel into the soil was 37 mm, and the distance between the tip of the film shovel and the center of the pickup drum was 130 mm, the field test showed that the residual film pickup rate was 90.12%, the impurity rate of the recovered residual film was 8.96%, and the traction resistance was 19.905 kN. The relative errors between the experimental results and the predicted values of the regression models were no more than 4.55%, indicating that the parameter optimization regression models were reliable, and the designed friction type nail-tooth-chain plate plastic film picking system met the technical requirements of residual film recovery. The research results can provide technical reference for the development of residual film recycling machines.

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蔣德莉,顏利民,陳學(xué)庚,莫毅松,張金昊,吳濤.縱向型釘齒鏈?zhǔn)降啬焓把b置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(1):267-281. JIANG Deli, YAN Limin, CHEN Xuegeng, MO Yisong, ZHANG Jinhao, WU Tao. Improved Design and Test of Longitudinal Nail-tooth-chain Plastic Film Pickup Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):267-281.

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  • 收稿日期:2024-09-21
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  • 在線發(fā)布日期: 2025-01-10
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