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對稱式蔬菜單株自動嫁接機設(shè)計與試驗
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山東省重點研發(fā)計劃(重大科技創(chuàng)新工程)項目(2022CXGC010611,、2021CXGC010813)


Design and Test of Symmetrical Structure Vegetable Grafting Robot for Single Plant
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    摘要:

    根據(jù)茄科蔬菜貼接法嫁接工藝要求,設(shè)計了一種對稱式蔬菜單株自動嫁接機,,在PLC系統(tǒng)控制下,,可以連續(xù)自動完成對砧穗木苗株的夾取傳送、切削,、對接以及對嫁接夾裁切,、持夾上夾、夾苗固定等功能,。重點設(shè)計了構(gòu)成嫁接機的取送苗機械臂,、夾持苗機械手、砧穗木切削裝置,、裁夾上夾裝置以及控制系統(tǒng),,確定了各機構(gòu)關(guān)鍵結(jié)構(gòu)參數(shù)以及控制流程。選擇辣椒苗為嫁接對象,,開展了蔬菜單株自動嫁接機樣機性能試驗,,試驗結(jié)果表明,各環(huán)節(jié)執(zhí)行時間越短,即加快執(zhí)行速度,,嫁接合格率均會下降,,影響程度由大到小依次為對接苗時間、上夾時間和取送切苗時間,。嫁接苗損傷率的影響則集中在取送切苗環(huán)節(jié),,該環(huán)節(jié)執(zhí)行速度越快,嫁接苗損傷率會有所上升,。在各環(huán)節(jié)執(zhí)行時間優(yōu)化基礎(chǔ)上,分別對主夾指高度和砧穗木切削裝置刀刃傾角進(jìn)行單因素結(jié)構(gòu)優(yōu)化試驗,,獲得最優(yōu)主夾指高度和刀刃傾角分別為13 mm和25°,。優(yōu)化后蔬菜單株自動嫁接機嫁接效率為300株/h,損傷率為2.5%,,嫁接合格率為94.8%,,達(dá)到了設(shè)計要求。

    Abstract:

    A symmetrical structure automatic grafting robot for Solanaceae vegetables was designed according to the grafting process requirements of Solanaceae vegetables. Under the control of a PLC system, it can continuously and automatically achieve functions such as picking, conveying, cutting, docking of rootstock and scion seedlings, as well as cutting, clamping and fixing the grafting clamp. The key structural parameters and control process algorithms of each mechanism were determined, with a focus on designing the seedling picking and delivery mechanical arm, seedling clamping mechanical arm, rootstock cutting device, cutting and clamping device, and control system that make up the grafting robot. Pepper seedlings were selected as the grafting object and the performance tests on the prototype of an automatic vegetable grafting robot were carried out. The experimental results showed that the faster the execution speed was, the lower the grafting qualification rate was. The degree of influence, in descending order, was the docking time, clamping time, and seedling picking time. The main impact of grafting seedling damage rate was concentrated in the process of picking, delivering, and cutting seedlings. The faster the execution speed of this process was, the higher the grafting seedling damage rate would be. On the basis of optimizing the execution time of each link, single factor structural optimization experiments were conducted on the height of the main gripper finger and the inclination angle of the cutting edge in the rootstock cutting device, and the optimal parameters for the height of the main gripper finger and the inclination angle of the cutting edge were obtained as 13 mm and 25°, respectively. The grafting efficiency of the optimized single plant vegetable automatic grafting machine was 300 plants/h, with damage rate of 2.5% and grafting qualification rate of 94.8%,,which met the design requirements.

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王家勝,李洋鵬,高春風(fēng),王東偉.對稱式蔬菜單株自動嫁接機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2025,56(1):141-150. WANG Jiasheng, LI Yangpeng, GAO Chunfeng, WANG Dongwei. Design and Test of Symmetrical Structure Vegetable Grafting Robot for Single Plant[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(1):141-150.

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  • 收稿日期:2024-02-02
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  • 在線發(fā)布日期: 2025-01-10
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