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高速激光熔覆鐵基自磨刃涂層及其性能研究
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內(nèi)蒙古自治區(qū)直屬高校基本科研業(yè)務(wù)費項目(JY20220041)和內(nèi)蒙古自治區(qū)青年科技人才發(fā)展項目(NMGIRT2319)


Iron-based Self-grinding Coating and Its Properties Prepared by High-speed Laser Cladding
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    摘要:

    為提升鐵基自磨刃的耐磨性能并改善農(nóng)機(jī)零部件的使用壽命,,在自磨刃模具(65 Mn)表面采用光纖同軸送粉激光熔覆技術(shù),,通過調(diào)控熔覆掃描速度,對Fe901硬質(zhì)合金涂層的耐磨性和硬度進(jìn)行了系統(tǒng)分析;利用XRD,、SEM-EDS,、摩擦磨損試驗等手段,分析熔覆涂層的截面形貌,、相組成,、硬度及耐磨性能。研究結(jié)果表明,,F(xiàn)e901鐵基硬質(zhì)合金涂層顯微組織主要是由奧氏體柱狀晶和等軸枝晶組成,,周圍存在針狀(Cr, Fe)7C3碳化析出物。涂層主要相包括α-Fe固溶體,、(Cr, Fe)7C3混合碳化物和CrFeB硬質(zhì)相,。在高速激光熔覆掃描速度為3.0、4.2 m/min時,,涂層平均硬度為767.80,、829.97 HV0.3,是65 Mn彈簧鋼基體(275.2 HV0.3)硬度的2.79,、3.02倍,。同時,涂層單位面積磨損量較無涂層磨損質(zhì)量分別降低27.39%,、32.78%,,顯著提升了耐磨性。本研究有效提高了Fe901鐵基硬質(zhì)合金涂層的硬度和耐磨性,,并在改善鐵基自磨刃的使用性能方面展現(xiàn)出應(yīng)用潛力,。

    Abstract:

    To enhance the wear resistance of iron-based self-sharpening blades and improve the service life of agricultural machinery components, fiber-optic coaxial powder-fed laser cladding technology was employed on the surface of self-sharpening blade molds (65 Mn). By adjusting the cladding scanning speed, a systematic analysis of the wear resistance and hardness of Fe901 hard alloy coatings was conducted. Techniques such as XRD, SEM-EDS, and friction and wear testing were used to analyze the cross-sectional morphology, phase composition, hardness, and wear resistance of the cladding coatings. The results showed that the microstructure of the Fe901 ironbased hard alloy coating consisted primarily of austenitic columnar and equiaxed dendrites, with needle-like (Cr, Fe)7C3 carbide precipitates observed around the matrix. The main phases of the coating included α-Fe solid solution,(Cr, Fe)7C3 mixed carbides, and CrFeB hard phases. At high scanning speeds of 3m/min and 4.2 m/min, the average hardness of the coating was 767.80 HV0.3 and 829.97 HV0.3, respectively, which were 2.79 and 3.02 times of the hardness of 65 Mn spring steel substrate (275.2 HV0.3). Moreover, the wear volume per unit area of the coating was reduced by 27.39% and 32.78% compared with that of the uncoated substrate, significantly enhancing wear resistance. The research not only effectively improved the hardness and wear resistance of the Fe901iron-based hard alloy coating but also demonstrated significant potential for enhancing the performance of iron-based self-sharpening blades.

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趙寶輝,馬文,恩德拉赫-米西格多杰.高速激光熔覆鐵基自磨刃涂層及其性能研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2024,55(s2):419-426. ZHAO Baohui, MA Wen, UNDRAKH Mishigdorzhiyn. Iron-based Self-grinding Coating and Its Properties Prepared by High-speed Laser Cladding[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):419-426.

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  • 收稿日期:2024-07-16
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  • 在線發(fā)布日期: 2024-12-10
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