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龍門式寬幅作業(yè)平臺車架縱梁結(jié)構(gòu)輕量化優(yōu)化設計
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國機集團科研專項(ZDZX2022-1)


Lightweight Optimization Design of Longitudinal Beam Structure of Gantry Wide-width Work Platform Frame
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    摘要:

    針對農(nóng)業(yè)機械龍門式寬幅作業(yè)平臺超重問題,,開展了結(jié)構(gòu)輕量化設計研究,提出了一種克服結(jié)構(gòu)分析模型復雜度過高的結(jié)構(gòu)輕量化實現(xiàn)方法,,并給出了相應的實施流程,。首先面向完整模型復雜且細節(jié)多的問題,借助代理模型發(fā)展了一種等效彈性支撐建模方法,,實現(xiàn)了非關鍵分析區(qū)域的分析模型大幅簡化,,在保證核心區(qū)域仿真分析精度的同時有效降低計算成本。進而,,面向零部件多樣導致的設計參數(shù)過多的問題,,采用靈敏度分析識別出影響設計區(qū)域應力與質(zhì)量的關鍵參數(shù)。最后,,采用響應面優(yōu)化方法獲得了輕量化設計方案,。較現(xiàn)有設計,,優(yōu)化后的縱梁結(jié)構(gòu)設計質(zhì)量減少約1 424 kg,實現(xiàn)整車質(zhì)量減少 4.31%,,結(jié)構(gòu)比質(zhì)量降為 118.67 kg/kW,,同時滿足強度和剛度需求,本文所建立的復雜農(nóng)機平臺輕量化設計方法可為龍門式寬幅作業(yè)平臺的研制提供參考,。

    Abstract:

    Aiming at the issue of overweight in gantry-type wide-span operation platforms for agricultural machinery, research on structural lightweight design was conducted and a method to achieve structural weight reduction was proposed by addressing the high complexity of structural analysis models. The corresponding implementation process was also provided. Firstly, to tackle the complexity and detail density of the complete model, an equivalent elastic support modeling method was developed by using surrogate models, which significantly simplified the analysis model for noncritical regions while ensuring the accuracy of the simulation in the core areas and effectively reducing computational costs. Subsequently, sensitivity analysis was employed to identify key parameters affecting stress and mass in the design, addressing the issue of excessive design parameters resulting from component diversity. Finally, a lightweight design solution was obtained by using response surface optimization. Compared with the existing design, the optimized longitudinal beam structure reduced the mass by approximately 1 424 kg, achieving a 4.31% reduction in total vehicle mass, and the specific mass was decreased to 118.67 kg/kW, while still meeting strength and stiffness requirements. The lightweight design methodology established can provide a foundational approach and reference for the development of gantry-type wide-span operation platforms for agricultural machinery.

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趙傳波,閻琨,閆洪峰,賈雙龍,李蓉萱,李法鐮.龍門式寬幅作業(yè)平臺車架縱梁結(jié)構(gòu)輕量化優(yōu)化設計[J].農(nóng)業(yè)機械學報,2024,55(s2):389-401. ZHAO Chuanbo, YAN Kun, YAN Hongfeng, JIA Shuanglong, LI Rongxuan, LI Falian. Lightweight Optimization Design of Longitudinal Beam Structure of Gantry Wide-width Work Platform Frame[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):389-401.

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  • 收稿日期:2024-07-30
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  • 在線發(fā)布日期: 2024-12-10
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