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鹽漬裙帶菜莖葉分離設(shè)備設(shè)計(jì)與試驗(yàn)
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遼寧省教育廳科學(xué)研究經(jīng)費(fèi)項(xiàng)目(QL201908)和遼寧省教育廳項(xiàng)目(LJKMZ20221112)


Design and Test of Stem-Leaf Separation Device for Salted Wakame (Undaria pinnatifida)
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    摘要:

    針對(duì)我國(guó)暫無裙帶菜莖葉分離專用設(shè)備,,人工作業(yè)存在勞動(dòng)強(qiáng)度大、人工成本高,、工作環(huán)境惡劣的問題,,以鹽漬裙帶菜為研究對(duì)象,設(shè)計(jì)了一種立式對(duì)輥裙帶菜莖葉分離設(shè)備,。通過對(duì)裙帶菜莖葉分離過程進(jìn)行運(yùn)動(dòng)學(xué)分析和受力分析,,確定了影響裙帶菜莖葉分離的主要結(jié)構(gòu)參數(shù)與作業(yè)參數(shù)。利用ANSYS/LS-DYNA建立了裙帶菜莖葉分離剛?cè)狁詈夏P?,?duì)莖葉分離過程進(jìn)行仿真分析,,以剝?nèi)~輥長(zhǎng)度、嵌入棒直徑,、嵌入棒個(gè)數(shù)為仿真試驗(yàn)因素,,以剝凈率為評(píng)價(jià)指標(biāo)進(jìn)行正交仿真試驗(yàn),根據(jù)試驗(yàn)結(jié)果利用Design-Expert軟件對(duì)莖葉分離裝置結(jié)構(gòu)參數(shù)進(jìn)行優(yōu)化,,求取剝凈率最高對(duì)應(yīng)結(jié)構(gòu)參數(shù)分別為:剝?nèi)~輥長(zhǎng)度 140 mm,、嵌入棒直徑 15 mm、嵌入棒個(gè)數(shù) 10 個(gè),。以上述結(jié)構(gòu)試制裙帶菜莖葉分離設(shè)備樣機(jī),,并開展試驗(yàn)研究,以夾持輥轉(zhuǎn)速,、剝?nèi)~輥轉(zhuǎn)速,、嚙合深度為影響因素,以剝凈率和破損率為評(píng)價(jià)指標(biāo),,開展了正交試驗(yàn),。設(shè)定剝凈率最高、破損率最低為約束條件得到最佳作業(yè)參數(shù)為:夾持輥轉(zhuǎn)速60 r/min,、剝?nèi)~輥轉(zhuǎn)速400 r/min,、嚙合深度2 mm,,此時(shí)剝凈率為84.3%,破損率為 5.5%,。以此最優(yōu)參數(shù)進(jìn)行樣機(jī)試驗(yàn)驗(yàn)證,,得到裙帶菜莖葉分離設(shè)備的剝凈率為 87.0%,破損率為 5.0%,,試驗(yàn)結(jié)果與響應(yīng)面優(yōu)化后結(jié)果相似。綜上所述,,該裙帶菜莖葉分離設(shè)備能夠滿足生產(chǎn)需求,,且對(duì)裙帶菜損傷較小,為裙帶菜莖葉分離提供了有效的解決方案和設(shè)計(jì)參考,。

    Abstract:

    In China, the absence of dedicated equipment for separating stems and leaves of wakame leads to issues of high labor intensity, elevated labor costs, and poor working conditions in manual operations. A vertical roller type wakame stem and leaf separation apparatus was designed by using salted wakame as study object. The primary structural characteristics and operational parameters influencing the separation of wakame stem and leaf were identified by performing kinematic and force analyses on the process. ANSYS/LS-DYNA was used to build a stiff flexible coupling model for wakame stem leaf separation, and single factor simulation tests were carried out with structural parameters acting as influencing variables. Using the stripping rate as the assessment index,,orthogonal simulation experiments were performed. Using Design-Expert software, the stem leaf separation device’s structural characteristics were optimized based on the trial results. The ideal structural parameters were found to be 140 mm for the leaf stripping roller,15 mm for the embedded rod diameter, and 10 embedded rods. The aforementioned structure was used to construct a prototype of wakame stem and leaf separation apparatus, and experimental study was carried out. Orthogonal experiments were conducted with clamping roller speed, stripping roller speed, and meshing depth as influencing factors, and stripping rate and damage rate as evaluation indicators. To find the ideal operating parameters, the maximum stripping rate and minimum damage rate were established as constraints: a 60 r/min clamping roller speed, a 400 r/min leaf stripping roller speed, and a 2 mm meshing depth. At this point, there was a 5.5% damage rate and an 84.3% stripping rate. After experimental verification, a peeling rate of 87.0% and a damage rate of 5.0% were obtained. In conclusion, the wakame stem and leaf separation apparatus may efficiently satisfy production requirements while reducing wakame damage.

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吳樹橋,黃偉榮,袁翔,李秀辰,母剛,張寒冰.鹽漬裙帶菜莖葉分離設(shè)備設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s2):348-360,,388. WU Shuqiao, HUANG Weirong, YUAN Xiang, LI Xiuchen, MU Gang, ZHANG Hanbing. Design and Test of Stem-Leaf Separation Device for Salted Wakame (Undaria pinnatifida)[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):348-360,,388.

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  • 收稿日期:2024-08-02
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  • 在線發(fā)布日期: 2024-12-10
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