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基于DEM-MBD耦合的咖啡采摘過程仿真與試驗
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云南省科技計劃項目(202302AE090004-05)和國家自然科學基金項目(52165031)


Simulation and Experiment of Coffea Picking Process Based on DEM-MBD Coupling
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    摘要:

    針對咖啡機械采摘過程中因作業(yè)參數(shù)不準確導致采摘質量偏低的問題,利用離散元軟件EDEM構建采收期小??Х葞Чl離散元柔性模型,,通過對比果實-果柄拉伸分離力和枝條三點彎曲折斷力的仿真與試驗結果,驗證模型設置參數(shù)的準確性;采用EDEM-Recurdyn耦合的方法構建小??Х葞Чl與振動式采摘裝置互作的離散元模型,,通過單因素仿真試驗分析小??Х炔烧^程中采摘裝置的作業(yè)參數(shù)對采摘質量的影響規(guī)律,,確定了各作業(yè)參數(shù)范圍。以振頻,、調幅機構傾角和振動時間為試驗因素,,采凈率、采熟率,、枝條損傷率為試驗指標,,進行三因素五水平的二次回歸正交旋轉組合仿真試驗,結果表明:因素對采凈率和采熟率影響由大到小為振頻,、振動時間和調幅機構傾角,,對損傷率影響由大到小為振動時間、振幅和調幅機構傾角,,參數(shù)優(yōu)化得到當振頻為64 Hz,、傾角為40°、振動時間為1.5 s時,,采摘效果最佳,。在優(yōu)化作業(yè)參數(shù)下進行田間采摘試驗,得到采凈率,、采熟率,、枝條損傷率平均值分別為92.54%、95.47%和5.01%,,與仿真試驗結果相對誤差分別為4.23%,、3.39%、6.37%,,驗證了仿真試驗的可靠性,,為咖啡采摘機作業(yè)參數(shù)研究及結構優(yōu)化提供理論依據(jù)和技術參考,。

    Abstract:

    In view of the low picking quality caused by inaccurate operating parameters in the mechanical picking process of coffea, the discrete element simulation software EDEM was used to construct the discrete element flexible model of Arabica coffea fruit-bearing branches in harvesting time, the accuracy of the model setup parameters was verified by comparing the simulation and actual test results of fruit-stalk tensile separation force and branch three-point bending fracture force. The EDEM-Recurdyn coupling method was used to construct the simulation model of Arabica coffea fruitbearing branches interacting with a vibratory picking device, the influence regularity of the operating parameters of the picking device on the picking quality during the picking process was analyzed by means of a single factor simulation test, and the operating parameters value range were defined. The quadratic regression orthogonal rotation combination simulation test of three factors and five levels was carried out with vibration frequency, inclination angle of the amplitude adjustment mechanism and vibration time as the test factors, and picking clean rate, picking ripening rate, and branch damage rate were used as the test indexes. The results showed that the importance of the effect of each factor on each test index in descending order was the vibration frequency, the vibration time and the inclination angle of the amplitude adjustment mechanism. The best picking effect was obtained through parameter optimization when the vibration frequency was 64 Hz, the inclination angle was 40 °, and the vibration time was 1.5 s. The field-picking test was conducted under the optimized operating parameters. The mean values of 92.54%,95.47% and 5.01% were obtained for the picking clean rate, picking ripening rate and branch damage rate, respectively, and the relative errors with the simulation test were 4.23%,,3.39%, and 6.37%, respectively, which verified the reliability of the simulation test, and provided a theoretical basis and technical references for the study of the operating parameters and the optimization of the structure of the coffee picking machine.

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于英杰,李沛航,賴慶輝,譚鈺,趙慶輝,陳鈺.基于DEM-MBD耦合的咖啡采摘過程仿真與試驗[J].農(nóng)業(yè)機械學報,2024,55(s2):157-167. YU Yingjie, LI Peihang, LAI Qinghui, TAN Yu, ZHAO Qinghui, CHEN Yu. Simulation and Experiment of Coffea Picking Process Based on DEM-MBD Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):157-167.

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  • 收稿日期:2024-07-20
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  • 在線發(fā)布日期: 2024-12-10
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