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自主調(diào)平辣椒整枝打杈機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2001803)


Design and Experiment of Self Leveling and Pruning Mechanism for Chili Pepper
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    摘要:

    目前在辣椒移栽,、果實(shí)收獲等領(lǐng)域已有相關(guān)機(jī)械化產(chǎn)品,,但對能夠?qū)崿F(xiàn)辣椒果實(shí)增產(chǎn)增收的整枝打杈環(huán)節(jié)仍需人工操作。結(jié)合辣椒種植環(huán)境的多樣化,,本文設(shè)計(jì)了一種能夠?qū)崿F(xiàn)自主調(diào)平,、切削側(cè)枝的辣椒整枝打杈機(jī)構(gòu),,并對其調(diào)平控制方法進(jìn)行了研究,。根據(jù)辣椒整枝打杈農(nóng)藝,設(shè)計(jì)了對輥式離心多刀整枝打杈末端執(zhí)行器,。利用EDEM軟件建立了辣椒植株的柔性體離散元模型,,進(jìn)行了對輥式離心多刀整枝打杈末端與植株的互作仿真試驗(yàn)。選取進(jìn)給速度,、打杈機(jī)構(gòu)傾角,、輥?zhàn)愚D(zhuǎn)速 3個對打杈性能影響較大的參數(shù)進(jìn)行了正交試驗(yàn)分析,,最終得到整枝打杈末端的最優(yōu)參數(shù)組合:為進(jìn)給速度 1.5 m/s、打杈機(jī)構(gòu)傾角15°,、輥?zhàn)愚D(zhuǎn)速1187r/min,。設(shè)計(jì)了整枝打杈末端自主調(diào)平機(jī)構(gòu),利用ADAMS軟件對所設(shè)計(jì)的調(diào)平機(jī)構(gòu)進(jìn)行動力學(xué)仿真,。提出了基于模糊PID的調(diào)平控制方法,,利用Matlab/Simulink仿真模塊對比了傳統(tǒng)PID算法與模糊PID算法的響應(yīng)速度。最后,,搭建了辣椒整枝打杈樣機(jī),,進(jìn)行了田間試驗(yàn)。試驗(yàn)結(jié)果表明,,當(dāng)作業(yè)速度為 1.5 m/s時,,側(cè)枝切除率達(dá)到86.3%,辣椒植株損傷率控制在 6.7% 以內(nèi),,最終辣椒打杈成功率為 76.7%,,驗(yàn)證了本文所設(shè)計(jì)的辣椒整枝打杈機(jī)構(gòu)的可行性。

    Abstract:

    Currently, there are mechanized products available for pepper transplanting and harvesting, but manual operations are still required for pruning, which is crucial for increasing pepper yield. Considering the diverse planting environments for peppers, a self-leveling pepper pruning machine was designed and its leveling control system was developed. Based on the agricultural practice of pepper pruning, an end-effector for pruning was designed and its working principle was introduced. The flexible-body discrete element model of pepper plants was established by using EDEM software to simulate the interaction between the end-effector and the plant.Orthogonal experimental analysis was performed by selecting three parameters, namely feed speed,,end-effector tilt angle, and roller speed, which had a significant impact on the pruning performance.The optimal parameter combination for the end-effector was determined as follows:feed speed was 1.5 m/s, end-effector tilt angle was 15°, and roller speed was 1 187 r/min. To meet the requirements of operating in complex hilly terrain, a dual-axis leveling mechanism was designed and its working principle was introduced. Dynamic simulation of the designed leveling mechanism was conducted in ADAMS, providing reference for the selection of the driving components. Simultaneously, the leveling control algorithm was determined, and the response speed of the traditional PID algorithm was compared with the fuzzy PID algorithm by using the Matlab/Simulink simulation module. Finally,,a prototype of pepper pruning was built and field experiments were conducted. The experimental results showed that at a working speed of 1.5 m/s, the lateral branch cutting rate reached 86.3%, the pepper plant damage rate was controlled within 6.7%, and the final success rate of pepper branching was 76.7%, verifying the feasibility of the designed pepper pruning mechanism.

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張贇磊,郭豪鑒,馬锃宏,趙雄,俞高紅,杜小強(qiáng).自主調(diào)平辣椒整枝打杈機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s2):134-144,209. ZHANG Yunlei, GUO Haojian, MA Zenghong, ZHAO Xiong, YU Gaohong, DU Xiaoqiang. Design and Experiment of Self Leveling and Pruning Mechanism for Chili Pepper[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):134-144,,209.

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  • 收稿日期:2024-07-20
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  • 在線發(fā)布日期: 2024-12-10
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