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低損捋葉式艾草脫葉裝置設(shè)計(jì)與試驗(yàn)優(yōu)化
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國(guó)家中藥材產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-21)


Design and Experimental Optimization of Low-destruction Leaf-pulling Artemisia argyi Defoliation Device
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    摘要:

    針對(duì)艾草人工脫葉勞動(dòng)強(qiáng)度大,、現(xiàn)有機(jī)械脫葉裝置損傷率高,、作業(yè)效率低等問題,開展了基于DEM-MBD的低損捋葉式艾草脫葉裝置設(shè)計(jì)與試驗(yàn)優(yōu)化研究,。首先,,建立了脫葉裝置運(yùn)動(dòng)學(xué)和動(dòng)力學(xué)模型,通過理論分析對(duì)輸送帶,、壓莖帶,、捋葉齒、拉莖對(duì)輥等關(guān)鍵部件進(jìn)行了結(jié)構(gòu)設(shè)計(jì),。其次,,通過EDEM?RecurDyn耦合開展了脫葉裝置聯(lián)合仿真,驗(yàn)證了裝置設(shè)計(jì)的合理性,,并確定影響艾草脫葉的主要作業(yè)參數(shù)及其取值范圍,。最后,以捋葉孔隙高度,、輸送滾筒轉(zhuǎn)速和拉莖輥轉(zhuǎn)速為試驗(yàn)因素,,艾葉脫凈率,、損傷率、含雜率為評(píng)價(jià)指標(biāo)開展樣機(jī)試驗(yàn),,并利用Design-Expert軟件分析最優(yōu)作業(yè)參數(shù),。結(jié)果表明,當(dāng)最優(yōu)參數(shù)組合為捋葉孔隙高度6.8 mm,、輸送滾筒轉(zhuǎn)速25 r/min,、拉莖對(duì)輥轉(zhuǎn)速383.7 r/min時(shí),艾葉脫凈率,、損傷率,、含雜率分別為83.59%、4.27%,、4.74%,,滿足艾草脫葉要求。

    Abstract:

    To address the issues of high labor intensity in manual defoliation, high damage rates,,and low operational efficiency in existing mechanical de-leafing devices for Artemisia argyi, the design and experimental optimization of a low-destruction leaf-pulling defoliation device based on DEM?MBD were conducted. Firstly, the kinematic and dynamic model of the defoliating device was established, and the key components such as the conveyor belt, stem-pressing belt, stripping teeth,,and stem-pulling rollers were designed through theoretical analysis. Subsequently, the joint simulation of the defoliation device was performed by coupling EDEM ? RecurDyn to verify the rationality of the device design, and the main operation parameters and their value ranges affecting the defoliation of Artemisia argyi were determined. Finally, prototype tests were carried out, with stripping gap height, conveyor roller speed, and stem-pulling roller speed as test factors, while whole-plant de-leafing rate, damage rate, and impurity rate served as evaluation indicators. The results showed that under the optimal parameter combination of a stripping gap height of 6.8 mm,conveyor roller speed of 25 r/min, and stem-pulling roller speed of 383.7 r/min, the removal rate,,damage rate, and impurity rate of Artemisia argyi were 83.59%,,4.27%, and 4.74%, respectively,meeting the de-leafing requirements for Artemisia argyi.

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何濤,崔得州,楊全合,王偉,鄭志安,吳敏.低損捋葉式艾草脫葉裝置設(shè)計(jì)與試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s2):122-133. HE Tao, CUI Dezhou, YANG Quanhe, WANG Wei, ZHENG Zhian, WU Min. Design and Experimental Optimization of Low-destruction Leaf-pulling Artemisia argyi Defoliation Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):122-133.

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  • 收稿日期:2024-08-04
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  • 在線發(fā)布日期: 2024-12-10
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