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基于LOF的聯(lián)合收獲機制造質(zhì)量檢測與分級系統(tǒng)研究
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農(nóng)機研發(fā)制造推廣應(yīng)用一體化試點項目(69194014)


LOF-based Combine Harvester Manufacturing Quality Detection and Grading System
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    摘要:

    隨著制造業(yè)對于產(chǎn)品質(zhì)量的要求越來越高,機器學(xué)習(xí)技術(shù)在制造質(zhì)量控制中的應(yīng)用開始受到關(guān)注,。針對聯(lián)合收獲機制造質(zhì)量檢測過程自動化和集成化程度較低,、缺乏定量評價手段等問題,設(shè)計開發(fā)了一套聯(lián)合收獲機制造質(zhì)量終檢系統(tǒng),,在此基礎(chǔ)上提出了“終檢系統(tǒng)+二次分級”的制造質(zhì)量混合檢測方法,,通過終檢軟件排查合格區(qū)間以外的異常數(shù)據(jù),篩選劣質(zhì)產(chǎn)品,;通過分級模型對合格產(chǎn)品進行二次檢測,,標(biāo)記質(zhì)量隱患。在整合和分析聯(lián)合收獲機制造質(zhì)量檢測需求的基礎(chǔ)上提出了檢測流程并通過Visual Components數(shù)字車間仿真平臺對總體方案進行仿真和測試,。根據(jù)實際需求和檢測功能開發(fā)了基于LabVIEW平臺的聯(lián)合收獲機終檢系統(tǒng)軟件,,并設(shè)計了人機交互界面。試驗結(jié)果表明系統(tǒng)可以滿足各項檢測需求并實現(xiàn)產(chǎn)品質(zhì)量檢測功能,,初步驗證了系統(tǒng)可行性,。結(jié)合使用場景選用局部異常因子(Local outlier factor,LOF)作為二次分級算法,根據(jù)異常檢測原理將其集成到檢測流程中,,并建立了制造質(zhì)量檢測與分級算法架構(gòu),,依據(jù)處理結(jié)果將初篩合格的產(chǎn)品二次分類并標(biāo)記為“good”和“tracked”,進而完善制造過程質(zhì)量檢測-評價體系,。訓(xùn)練結(jié)果表明LOF可以在差異性不顯著的數(shù)據(jù)集中識別異常樣本,,性能驗證過程中該方法可以準(zhǔn)確識別并標(biāo)記測試數(shù)據(jù)集中的“tracked”樣本,且與四分位圖的分布一致,,進一步驗證了該混合檢測方法的有效性,。本研究開發(fā)的聯(lián)合收獲機制造質(zhì)量檢測系統(tǒng)和提出的分級方法具有應(yīng)用價值,將數(shù)字車間架構(gòu)與機器學(xué)習(xí)方法應(yīng)用于農(nóng)機裝備產(chǎn)品制造質(zhì)量檢測,,為復(fù)雜農(nóng)機裝備制造質(zhì)量控制提供了解決思路和方法,。

    Abstract:

    With the increasing demand for product quality in the manufacturing industry, the application of machine learning (ML) technology in manufacturing quality control has been under attention. To address the low automation and integration, as well as the lack of quantitative evaluation methods in the manufacturing quality inspection for combine harvester, a combine harvester manufacturing quality end-of-line inspection system was designed and developed. Based on this system, an "end-of-line inspection + secondary grading" manufacturing quality hybrid inspection method was proposed, which used the inspection software to screen out abnormal products outside the qualified range and select superior and inferior products. The secondary grading model performed a secondary inspection on qualified products and marks hidden problems. Firstly, based on the integration and analysis of the combine harvester manufacturing quality inspection requirements, the detection flow was designed. The overall design of the system was tested and simulated by using the Visual Components digital workshop platform. The LabVIEW-based end-of-line inspection software was developed according to the actual requirements and detection functions, and corresponding userfriendly human-machine interfaces were designed. The results of the end-of-line workshop inspection tests showed that the system can meet various inspection requirements and achieve software functions, preliminarily verifying the feasibility of the system. Secondly, local outlier factor (LOF) was selected as the secondary grading algorithm according to the scenario, and it was integrated into the detection flow based on its anomaly detection principle. Then, a manufacturing quality inspection and grading framework was established, and the grading process classified the initially screened qualified products into "good" and "tracked" groups based on the processing results, thereby improving the manufacturing quality inspection and evaluation system. The training results indicated that LOF-based method can identify anomalous samples in the dataset with insignificant differences. In the performance validation process, this method accurately identified the four "tracked" samples in the testing dataset, which was consistent with the distribution of the quartile plots, further validating the effectiveness of this hybrid detection method. The developed end-of-line inspection system for the manufacturing quality of combine harvesters and the proposed grading method had important practical application value, promoting the application of digital workshop concept and ML on agricultural machinery, and providing solutions and methods for agricultural machinery manufacturing quality control.

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黃勝操,趙軍杰,李茂林,倪昕東,毛旭,陳度.基于LOF的聯(lián)合收獲機制造質(zhì)量檢測與分級系統(tǒng)研究[J].農(nóng)業(yè)機械學(xué)報,2024,55(s2):75-84. HUANG Shengcao, ZHAO Junjie, LI Maolin, NI Xindong, MAO Xu, CHEN Du. LOF-based Combine Harvester Manufacturing Quality Detection and Grading System[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):75-84.

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  • 收稿日期:2024-07-30
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  • 在線發(fā)布日期: 2024-12-10
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