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多螺旋桿式丸?;馍惾鼐颗欧N器設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022B02012-4)


Design and Test of Pelleted Cistanche Seed Metering Device with Multi-helical Rod
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    摘要:

    針對(duì)目前肉蓯蓉誘導(dǎo)機(jī)制不完善而需要多輪補(bǔ)種以及傳統(tǒng)肉蓯蓉排種器散播面窄和散播面內(nèi)均勻性差的問(wèn)題,,設(shè)計(jì)了一種多螺旋桿式丸粒化肉蓯蓉精量排種器,,采用螺旋桿機(jī)構(gòu)使種子沿螺旋葉片前進(jìn)并橫向安裝10根相同螺旋桿擴(kuò)大了散播面,,建立了丸粒化肉蓯蓉種子與螺旋桿的動(dòng)力學(xué)模型并通過(guò)理論分析和離散元仿真確定了螺旋桿的關(guān)鍵結(jié)構(gòu)參數(shù),?;谌馍惾胤N植農(nóng)藝和特定規(guī)格丸粒化肉蓯蓉種子參數(shù)計(jì)算了理論排種量并運(yùn)用離散元法分析了螺旋桿螺距,、螺紋深度和螺旋桿轉(zhuǎn)速等關(guān)鍵參數(shù)對(duì)排種性能的影響,,應(yīng)用EDEM軟件構(gòu)建丸粒化肉蓯蓉種子和排種器離散元模型,,以排種均勻變異系數(shù)和排種量變異系數(shù)為試驗(yàn)指標(biāo),,通過(guò)單因素試驗(yàn)確定排種均勻性較優(yōu)的螺旋桿螺距,、螺紋深度和螺旋桿轉(zhuǎn)速取值范圍,仿真試驗(yàn)結(jié)果表明最佳螺距為15~20 mm,,最佳螺紋深度為7~9 mm,,最佳螺旋桿為60~100 r/min;進(jìn)一步開(kāi)展三因素三水平 BoxBehnken中心組合試驗(yàn),利用Design-Expert軟件建立多元回歸模型并進(jìn)行方差和響應(yīng)面分析,,以排種均勻變異系數(shù)和排種量變異系數(shù)最小為目標(biāo)進(jìn)行參數(shù)優(yōu)化,,求解得最優(yōu)螺旋桿螺距為 17.77 mm、螺紋深度為 7.81 mm,、螺旋桿轉(zhuǎn)速為 83.32 r/min;依據(jù)優(yōu)化后參數(shù)進(jìn)行臺(tái)架驗(yàn)證試驗(yàn),,結(jié)果表明在最優(yōu)參數(shù)設(shè)置下排種均勻變異系數(shù)為 3.75%,排種量變異系數(shù)為5.33%,。該設(shè)計(jì)滿足丸?;馍惾卣T導(dǎo)機(jī)制不完善下進(jìn)行的散播作業(yè)農(nóng)藝要求。

    Abstract:

    A multi-helical rod pelleted Cistanchis precision seed metering device was designed to address the problems of current imperfect induction mechanism of Cistanche which requires multiple rounds of replanting, as well as the problems of narrow dispersal surface and poor uniformity within the dispersal surface of Cistanchia seed metering device. A helical rod mechanism was used to move the seed along the helical and the dispersal surface which was expanded by installing ten helical rods.The kinetic model of pelleted Cistanche seeds and helical rod was established, and the key structural parameters of the helical rods were theoretically analyzed and determined. Based on the agronomy of Cistanchis cultivation and the parameters of pelletised Cistanchis seeds of specific specifications, the theoretical seeding rate was calculated. The effects of key parameters such as pitch, depth and rotational speed on seeding performance were analyzed by using the discrete element method. The model of pelleted Cistanchis seed metering device was constructed by EDEM. The variation coefficients of seeding uniformity and seeding capacity were used as the test indexes, and the ranges of pitch, depth and rotational speed were determined through a single factor test. The test results showed that the optimal parameter range of pitch was 15~20 mm, the optimal parameter range of thread depth was 7~9 mm, and the optimal range of rotational speed was 60~100 r/min. The BoxBehnken central combination test of three-factor and three-level was carried out, and a multiple regression model was established. The variance and response surface analyses were performed by Design-Expert software, the helical rod structure and working parameters were obtained through objective optimization. The optimal pitch of the helical rod was 17.77 mm, the depth was 7.81 mm,,and the rotational speed was 83.32 r/min. The bench test showed that the variation coefficient of seeding uniformity and seeding capacity were 3.75% and 5.33%, respectively. The design met the agronomic requirements of seed dispersal under the imperfect induction mechanism of pelleted Cistanche, and provided a reference for research programme of seed metering device to improve the uniformity of seed dispersal in the dispersal surface of pelleted Cistanche.

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劉平義,張旭,楊景睿,李恒達(dá),張杰,梁龍錦.多螺旋桿式丸?;馍惾鼐颗欧N器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s2):20-29. LIU Pingyi, ZHANG Xu, YANG Jingrui, LI Hengda, ZHANG Jie, LIANG Longjin. Design and Test of Pelleted Cistanche Seed Metering Device with Multi-helical Rod[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):20-29.

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  • 收稿日期:2024-07-20
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  • 在線發(fā)布日期: 2024-12-10
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