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基于杠桿拓?fù)浞ǖ幕旌蟿?dòng)力拖拉機(jī)ECVT構(gòu)型設(shè)計(jì)與節(jié)能控制
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智能農(nóng)業(yè)動(dòng)力裝備全國(guó)重點(diǎn)實(shí)驗(yàn)室開放項(xiàng)目(SKLIAPE2023019)和國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2001202)


ECVT Configuration Design and Energy-saving Control of Hybrid Tractor Based on Lever Topology Method
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    摘要:

    傳統(tǒng)大功率拖拉機(jī)燃油經(jīng)濟(jì)性差,,推動(dòng)了混合動(dòng)力拖拉機(jī)的發(fā)展,。旋耕作業(yè)輸出端(Power take-off,PTO)輸出轉(zhuǎn)速與拖拉機(jī)行駛速度無法解耦輸出,,使行星齒輪式電動(dòng)無級(jí)變速(Electronic continuously variable transmission,,ECVT)拖拉機(jī)得到推廣,但行星齒輪式ECVT的功率循環(huán)現(xiàn)象降低了分流效率,,為此,,基于杠桿平衡法分析了2K-H型周轉(zhuǎn)輪系的功率分流原理與功率循環(huán)產(chǎn)生機(jī)理,提出了大功率混合動(dòng)力拖拉機(jī)ECVT構(gòu)型設(shè)計(jì)的杠桿拓?fù)浞?,以高效地搜索可行?gòu)型,。提出了大功率混合動(dòng)力拖拉機(jī)ECVT構(gòu)型的最終方案,并進(jìn)行了可行性驗(yàn)證,。首先,,采用杠桿拓?fù)浞ê凸β瘦敵龇至髟硗負(fù)淞薊CVT構(gòu)型。然后,,通過分析每種拓?fù)錁?gòu)型的傳動(dòng)特性優(yōu)選出最佳構(gòu)型,,通過加裝離合器與制動(dòng)器滿足拖拉機(jī)作業(yè)需求及各種模式切換的可行性,并在后驅(qū)動(dòng)系統(tǒng)搭配高低擋,、主減速器與輪邊減速器,,形成最終構(gòu)型方案。同時(shí),,推導(dǎo)了該構(gòu)型4種工作模式的動(dòng)態(tài)特性方程,,明確了構(gòu)型的傳動(dòng)過程及PTO轉(zhuǎn)速與拖拉機(jī)行駛速度解耦輸出的可行性。最后,,分別在犁耕與旋耕工況下對(duì)基于動(dòng)態(tài)規(guī)劃算法的混合動(dòng)力拖拉機(jī)ECVT能量管理策略進(jìn)行了整機(jī)節(jié)能控制仿真分析,,結(jié)果表明:提出的ECVT構(gòu)型較對(duì)比構(gòu)型在犁耕工況下等效燃油消耗量降低約5.17%,旋耕工況下降低約5.11%,,有效提升了大功率混合動(dòng)力拖拉機(jī)燃油經(jīng)濟(jì)性,。2種工況下均無功率循環(huán)現(xiàn)象產(chǎn)生,保證了混合動(dòng)力傳動(dòng)系統(tǒng)的平穩(wěn)運(yùn)轉(zhuǎn)及分流效率,,實(shí)現(xiàn)了PTO轉(zhuǎn)速與拖拉機(jī)行駛速度的解耦輸出,,為動(dòng)力輸出軸獨(dú)立于輪胎進(jìn)行單獨(dú)的轉(zhuǎn)速控制提供解決方案,,提出的能量管理策略有助于混合動(dòng)力系統(tǒng)的節(jié)能控制。

    Abstract:

    The problem of poor fuel economy of traditional high-powered tractors has promoted the development of hybrid tractors, and the problem that the output speed of power take-off (PTO) cannot be decoupled from the running speed of tractors, which made the electronic continuously variable transmission (ECVT) tractors of planetary gear popularized, but the power cycle phenomenon of ECVT of planetary gear reduced the shunting efficiency. Therefore, the power-split principle and power cycle generation mechanism of 2K-H epicyclic gear train were analyzed based on the lever balance method. A lever topology method for ECVT configuration design of high-powered hybrid tractor was proposed to search feasible configurations efficiently. The final scheme of ECVT configuration of high-horsepower hybrid tractor was put forward, and its feasibility was verified. Firstly, the ECVT configuration was topologized by lever topology method and power output-split principle. Then the optimal configuration was optimized by analyzing the transmission characteristics of each topological configuration. By installing clutches and brakes to meet the needs of tractor operation and the feasibility of various mode switching. The rear drive system was matched with high and low gears, main reduction and wheel reduction to form the final configuration scheme. At the same time, the dynamic characteristic equations of the four working modes of this configuration were derived, and the feasibility of decoupling output between PTO speed and tractor speed was clarified. Finally, the simulation analysis of energy-saving control of the whole hybrid tractor based on ECVT energy management strategy based on dynamic programming algorithm was carried out under plowing and rotary tillage conditions respectively. The results showed that compared with the comparison configuration, the proposed ECVT configuration can reduce the equivalent fuel consumption by about 5.17% under ploughing condition and about 5.11% under rotary tillage condition, which can effectively improve the fuel economy of the high-horsepower hybrid tractor. There was no power cycle phenomenon under two working conditions, which ensured the smooth operation and split efficiency of the hybrid power transmission system. The decoupling output of PTO speed and tractor speed was realized, which provided a solution for the independent speed control of PTO shaft independent of tires. The proposed energy management strategy was helpful to the energy-saving control of hybrid power system.

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張凱,魯植雄,王琳,鄧曉亭,張渤衢,孫曉旭.基于杠桿拓?fù)浞ǖ幕旌蟿?dòng)力拖拉機(jī)ECVT構(gòu)型設(shè)計(jì)與節(jié)能控制[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):505-518,,538. ZHANG Kai, LU Zhixiong, WANG Lin, DENG Xiaoting, ZHANG Boqu, SUN Xiaoxu. ECVT Configuration Design and Energy-saving Control of Hybrid Tractor Based on Lever Topology Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):505-518,,538.

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  • 收稿日期:2024-01-18
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  • 在線發(fā)布日期: 2024-12-10
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