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聯(lián)合收獲機(jī)清選篩箱輕量化設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(52375249,、51975256)和江蘇高校優(yōu)勢(shì)學(xué)科建設(shè)工程(四期)項(xiàng)目(PAPD-2023-87)


Lightweight Design and Test of Cleaning Sieve for Combine Harvester
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    摘要:

    清選篩箱通過(guò)往復(fù)運(yùn)動(dòng)對(duì)脫粒后的混合物進(jìn)行篩分,是組成聯(lián)合收獲機(jī)的核心部件之一,。針對(duì)谷物聯(lián)合收獲機(jī)清選篩箱存在整體質(zhì)量偏重,、強(qiáng)度富余的問(wèn)題進(jìn)行輕量化設(shè)計(jì)?;谇暹x篩箱動(dòng)力學(xué)分析,,分析在工作狀態(tài)下清選篩箱固有頻率和結(jié)構(gòu)強(qiáng)度,,確定了最大等效應(yīng)力位置及主要應(yīng)力分布區(qū)域?;诘刃ъo態(tài)法將動(dòng)態(tài)響應(yīng)轉(zhuǎn)化為靜態(tài)響應(yīng),,以柔順度最小為優(yōu)化目標(biāo),以結(jié)構(gòu)強(qiáng)度和質(zhì)量響應(yīng)約束條件對(duì)清選篩箱側(cè)壁進(jìn)行拓?fù)鋬?yōu)化,。采用尼龍作為輕質(zhì)材料對(duì)抖動(dòng)板結(jié)構(gòu)進(jìn)行設(shè)計(jì),,以拓?fù)鋬?yōu)化結(jié)果為基礎(chǔ),提取主要結(jié)構(gòu)特征進(jìn)行模型重構(gòu)和動(dòng)力學(xué)分析,。結(jié)果顯示,,優(yōu)化后清選篩箱前6階固有頻率變化最大為1.68Hz,最大等效應(yīng)力由56.59MPa下降至52.46MPa,,降幅為7.29%,,質(zhì)量由75kg降至66.85kg,降低10.86%,。在此基礎(chǔ)上,,利用優(yōu)化后的清選篩箱搭建了試驗(yàn)臺(tái)架,開(kāi)展實(shí)際工況下的應(yīng)變?cè)囼?yàn)和耐久性試驗(yàn),,試驗(yàn)結(jié)果驗(yàn)證了優(yōu)化后的清選篩箱滿(mǎn)足實(shí)際工作強(qiáng)度,、剛度要求,有效提高了清選篩箱的工作性能,。

    Abstract:

    The cleaning sieve is one of the core components of the combine harvester, which screens the threshed mixture through reciprocating motion. Focusing on the lightweight design of the cleaning sieve of the grain combine harvester, which has the problems of overall weight bias and excess strength, based on the dynamics analysis of the cleaning sieve, the natural frequency and structural strength of the cleaning sieve in working condition were analyzed by using the equivalent static method. The maximum equivalent stress position and main stress distribution area were determined. The dynamic response was transformed into static response by using the equivalent static method. By minimizing the compliance and subject to constraints of structural strength and mass response, the topological optimization of the side wall of the cleaning sieve was conducted. Finally, nylon was chosen as a lightweight material for the design of the jitter plate structure. Based on the results of topological optimization, the main structural features were extracted for model reconstruction and dynamic analysis. The results showed that the maximum variation of the first six natural frequencies of the optimized sieve box was 1.68Hz, and the maximum equivalent stress was decreased from 56.59MPa to 52.46MPa, resulting in a reduction of 7.29%. The mass also was decreased from 75kg to 66.85kg, representing a reduction of 10.86%. Based on these results, an experimental platform was built by using the optimized sieve box, and strain tests and durability tests were conducted under actual working conditions. The test results verified that the optimized cleaning sieve met the strength and stiffness requirements for actual operation, effectively improving the working performance of the cleaning sieve.

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馬征,李畢輝,宋志強(qiáng),劉延彬,潘宇.聯(lián)合收獲機(jī)清選篩箱輕量化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):201-211. MA Zheng, LI Bihui, SONG Zhiqiang, LIU Yanbin, PAN Yu. Lightweight Design and Test of Cleaning Sieve for Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):201-211.

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  • 收稿日期:2024-01-09
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  • 在線發(fā)布日期: 2024-12-10
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