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高速精量播種機(jī)帶式高速導(dǎo)種裝置導(dǎo)種性能紅外監(jiān)測(cè)系統(tǒng)研究
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北大荒農(nóng)墾集團(tuán)有限公司2023年農(nóng)機(jī)研發(fā)制造推廣應(yīng)用一體化試點(diǎn)項(xiàng)目,、國(guó)家自然科學(xué)基金項(xiàng)目(52275246)和黑龍江省重點(diǎn)研發(fā)計(jì)劃重大項(xiàng)目(2022ZX05B02)


Infrared Performance Monitoring System of Belt-type High-speed Seed Guide Device for High-speed Precision Seeder
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    摘要:

    為解決帶式高速導(dǎo)種裝置導(dǎo)種過(guò)程中種帶托片與種粒均經(jīng)過(guò)監(jiān)測(cè)點(diǎn),無(wú)法區(qū)分脈沖變化特征,,導(dǎo)種性能難以監(jiān)測(cè)的問(wèn)題,研究一種基于紅外傳感器的帶式高速導(dǎo)種裝置監(jiān)測(cè)方法并設(shè)計(jì)了監(jiān)測(cè)系統(tǒng),。利用其導(dǎo)種特性提出了雙側(cè)脈沖比較法,,設(shè)計(jì)了帶式高速導(dǎo)種裝置監(jiān)測(cè)模塊硬件電路與軟件程序。同時(shí)通過(guò)對(duì)監(jiān)測(cè)系統(tǒng)采樣試驗(yàn)結(jié)果分析,,提出一種基于雙側(cè)脈沖值分析與能量掩碼平滑算法(Bilateral pulse value analysis and energy masking smoothing algorithm,,BPV-EMSA)的帶式高速導(dǎo)種裝置監(jiān)測(cè)算法。仿真試驗(yàn)表明:該算法減少了原始脈沖的噪聲和隨機(jī)波動(dòng),,使數(shù)據(jù)更加平滑穩(wěn)定并突出了數(shù)據(jù)主要趨勢(shì)和模式,,同時(shí)抑制了瞬態(tài)脈沖干擾,提升了數(shù)據(jù)可解釋性和分析準(zhǔn)確性,。監(jiān)測(cè)系統(tǒng)精度試驗(yàn)結(jié)果表明:所設(shè)計(jì)的帶式高速導(dǎo)種裝置監(jiān)測(cè)系統(tǒng)在不同作業(yè)速度下最高監(jiān)測(cè)精度為97.65%,,最低精度為95.99%,系統(tǒng)能夠精確采集種粒經(jīng)過(guò)監(jiān)測(cè)點(diǎn)的脈沖變化,。監(jiān)測(cè)系統(tǒng)性能評(píng)價(jià)試驗(yàn)結(jié)果表明:播種合格率平均監(jiān)測(cè)差值為2個(gè)百分點(diǎn),,播種漏播率平均監(jiān)測(cè)差值為1.45個(gè)百分點(diǎn),播種重播率平均監(jiān)測(cè)差值為0.56個(gè)百分點(diǎn),。播種合格率相對(duì)差值不大于2.23個(gè)百分點(diǎn),,播種漏播率相對(duì)差值不大于1.78個(gè)百分點(diǎn),播種重播率相對(duì)差值不大于1.00個(gè)百分點(diǎn),。該監(jiān)測(cè)方法能夠準(zhǔn)確監(jiān)測(cè)帶式高速導(dǎo)種裝置的導(dǎo)種性能,。

    Abstract:

    In order to solve the problem that the existing seed performance monitoring method is not available for the belt-type high-speed seed guide device, and the seed belt carrier and seed particle cannot be distinguished during the seed casting process, making seed performance difficult to monitor, a monitoring method and system for a belt device based on infrared sensors was studied and designed. The two-sided pulse comparison method was proposed, and the hardware circuit and software process of the monitoring module for the belt-type high-speed guide device were independently designed. At the same time, a belt-speed device monitoring algorithm (bilateral pulse value analysis and energy masking smoothing algorithm, BPV-EMSA) was developed. It reduced the noise and random fluctuations of the original pulse, made the data smoother and more stable, and highlighted the main trends and patterns of the data, while suppressed transient pulse interference and improved the data interpretability and analysis accuracy. The accuracy test results of the monitoring system showed that the monitoring accuracy of the designed belt-type high-speed seed guide device monitoring system was above 95.9% at different operating speeds, with the highest accuracy of 97.65% and the lowest of 95.99%, proving that the system can accurately collect the pulse changes of seed particles through the monitoring point. The results of performance evaluation test of monitoring system showed that the average monitoring error of seeding qualification rate was 2.00 percentage points, the average monitoring error of seeding missed seeding rate was 1.45 percentage points, and the average monitoring error of seeding reseeding rate was 0.56 percentage points. The relative error of seeding pass rate was not more than 2.23 percentage points, the relative error of seeding missed seeding rate was not more than 1.78 percentage points, and the relative error of seeding reseeding rate was not more than 1.00 percentage points. This monitoring method can accurately monitor the seed guide performance of the belt type high-speed seed guide device.

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王淞,衣淑娟,趙斌,李衣菲,王光宇,孫文勝.高速精量播種機(jī)帶式高速導(dǎo)種裝置導(dǎo)種性能紅外監(jiān)測(cè)系統(tǒng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):160-168. WANG Song, YI Shujuan, ZHAO Bin, LI Yifei, WANG Guangyu, SUN Wensheng. Infrared Performance Monitoring System of Belt-type High-speed Seed Guide Device for High-speed Precision Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):160-168.

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  • 收稿日期:2024-01-15
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  • 在線發(fā)布日期: 2024-12-10
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