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油菜精量聯(lián)合直播機凸壟廂面構建裝置設計與試驗
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國家重點研發(fā)計劃項目(2021YFD2000405),、國家自然科學基金項目(32001427)、國家現(xiàn)代油菜產(chǎn)業(yè)技術體系項目(CARS-12)和湖北省農(nóng)機裝備攻關項目(HBSNY202207)


Design and Experiment of Convex Ridge Surface Shaping Device for Rapeseed Direct Seeding
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    摘要:

    針對現(xiàn)有稻油輪作區(qū)油菜精量聯(lián)合直播種床整理采用旋耕拖板平整廂面,、牽引式開畦溝犁組開設畦溝,,易出現(xiàn)廂面不平,、溝形不穩(wěn)等問題,提出了旋耕起壟埋茬,、封閉型開畦溝,、主動式旋壓整形、仿形開種溝油菜精量聯(lián)合直播凸壟種床構建工藝,,設計了一種油菜精量聯(lián)合直播機凸壟廂面構建裝置,,由開畦溝犁、旋耕起壟刀組配合變軸頸整形輥與仿形機構組成,,實現(xiàn)畦溝與廂面旋壓整形,,構建凸狀壟面,并通過與整形輥一體式開種溝圓環(huán)進行種溝開設,,實現(xiàn)油菜直播播深仿形控制,。依據(jù)油菜種植畦溝開設要求,設計了由不同犁體曲面構成的組合式封閉型開畦溝犁組,,結合提出的壟面構建工藝以及土壤運移規(guī)律,,進行了變軸頸整形輥結構設計、力學分析和鎮(zhèn)壓力控制機構設計,;通過離散元仿真開展了正交試驗,,進行了響應曲面分析,以廂面傾角α穩(wěn)定和溝墻傾角β最大為目標,,優(yōu)化得到較優(yōu)工作參數(shù)為:裝置前進速度3.8km/h,、旋耕刀轉(zhuǎn)速280r/min、整形輥轉(zhuǎn)速147r/min,。田間試驗結果表明,,裝置作業(yè)后凸壟廂面輪廓及畦溝溝溝形穩(wěn)定,仿形部件鎮(zhèn)壓力控制效果較好,,廂面傾角為2.94°,,溝墻傾角為49.09°,傾角穩(wěn)定性系數(shù)均大于90%,,廂面平整度為12.31mm,,土壤堅實度穩(wěn)定性系數(shù)為91.77%,溝深及溝寬穩(wěn)定性系數(shù)均大于90%,,條形種溝明顯,,出苗效果良好;通過跟蹤油菜生育周期內(nèi)畦溝溝形演變情況,,發(fā)現(xiàn)經(jīng)過整個冬春油菜生育期,,平均畦溝深度減小31.68%,平均上溝寬度增大21.65%,未出現(xiàn)溝墻坍塌現(xiàn)象,;裝置畦溝開設質(zhì)量,、廂面整形質(zhì)量、鎮(zhèn)壓力控制效果和播深控制效果均滿足油菜種植要求,。

    Abstract:

    In response to the challenges encountered in the existing rice-rapeseed rotation area during the precision combined direct seeding bed preparation for rapeseed, which involves using rotary tillage drag plates to level the bed surface and a traction-type furrow opener plow to create furrows, issues such as uneven bed surface and unstable furrow patterns are prone to occur. To address these concerns, a construction process for a precision combined direct seeding bed with convex ridge surface for rapeseed was proposed. It involved rotary tillage for ridge formation and residue burial, enclosed furrow opening, active rotary compaction and shaping, and controlled furrow opening for precision seeding. To achieve this, a specialized device was designed, comprising a furrow opening plow, a rotary tillage and ridging knife assembly, a shaping mechanism, and a variable neck shaping roller. This integrated system enabled the formation and compaction of ridges and furrows, leading to convex-shaped planting beds. Furthermore, the system incorporated a circular furrow opener to create furrows while simultaneously ensuring controlled seeding depth.Following the requirements for furrow opening in rapeseed cultivation, a combination of furrow-opening plow units with distinct curved surfaces was designed. Taking into account the proposed bed construction process and soil movement patterns, the structural design of the variable neck shaping roller, the mechanical analysis, and the pressure control mechanism were performed. Orthogonal experiments were conducted through EDEM simulation, and response surface analysis was performed. The stable box surface angle α and the maximum furrow wall angle β were set as objectives. The optimal working parameters obtained were as follows: device forward speed was 3.8km/h, rotary tillage blade speed was 280r/min, and shaping roller speed was 147r/min. Field test results indicated that the device achieved stable ridge surface profiles and furrow shapes post-operation. The profiling component demonstrated effective pressure control, achieving a ridge surface inclination angle of 2.94° and a furrow wall inclination angle of 49.09°, with inclination stability coefficients exceeding 90%. The ridge surface evenness was 12.31mm, and the soil firmness stability coefficient was 91.77%. Both furrow depth and width stability coefficent exceeded 90%, with clear furrowed seed grooves and satisfactory seedling emergence.Tracking the furrow shape evolution throughout the rapeseed growth cycle revealed that during the winter and spring growth periods, the average furrow depth was decreased by 31.68%, and the average furrow width was increased by 21.65%, with no furrow wall collapse observed. The device’s quality of furrow formation, ridge surface shaping, pressure control, and planting depth control all met the requirements for rapeseed cultivation. The research result can provide valuable reference for the improvement and design enhancement of precision combined direct-seeding machines for rapeseed cultivation.

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廖宜濤,武安陽,秦永豪,廖慶喜,歐耀徽,張青松,李運通.油菜精量聯(lián)合直播機凸壟廂面構建裝置設計與試驗[J].農(nóng)業(yè)機械學報,2024,55(12):121-133. LIAO Yitao, WU Anyang, QIN Yonghao, LIAO Qingxi, OU Yaohui, ZHANG Qingsong, LI Yuntong. Design and Experiment of Convex Ridge Surface Shaping Device for Rapeseed Direct Seeding[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):121-133.

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  • 收稿日期:2024-01-02
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  • 在線發(fā)布日期: 2024-12-10
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