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丘陵履帶式甘蔗收獲機(jī)底盤(pán)調(diào)平機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)
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廣西科技重大專(zhuān)項(xiàng)(桂科AA22117006)、廣西自然科學(xué)基金項(xiàng)目(2022GXNSFAA035549)和廣西民族大學(xué)科研基金項(xiàng)目(2024KJQD12)


Design and Experiment of Chassis Levelling Mechanism and Test of Hilly Tracked Sugarcane Harvester
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    摘要:

    針對(duì)履帶式甘蔗收獲機(jī)在橫向斜坡的丘陵山地作業(yè)時(shí)容易側(cè)翻問(wèn)題,,設(shè)計(jì)了一種適用于履帶式甘蔗收獲機(jī)的底盤(pán)調(diào)平機(jī)構(gòu),。基于履帶式甘蔗收獲機(jī)中間有甘蔗輸送通道的特點(diǎn),,提出了兩側(cè)設(shè)置調(diào)平機(jī)構(gòu)的方案,。開(kāi)展了底盤(pán)調(diào)平機(jī)構(gòu)關(guān)鍵部件參數(shù)設(shè)計(jì)和各調(diào)整油缸受力分析。根據(jù)相似性原理搭建縮小比例的試驗(yàn)平臺(tái),,對(duì)試驗(yàn)平臺(tái)進(jìn)行了橫向傾翻分析和橫向姿態(tài)調(diào)整試驗(yàn),。理論計(jì)算和試驗(yàn)結(jié)果表明,橫向調(diào)整后橫向傾翻角比調(diào)整前橫向傾翻角大,,橫向傾翻角得到提升,,調(diào)平底盤(pán)可以有效改變整機(jī)質(zhì)心,在一定程度上提升了整機(jī)橫向穩(wěn)定性。橫向傾翻試驗(yàn)中,,調(diào)整前橫向傾翻角為24.31°,橫向調(diào)整后橫向傾翻角為27.52°,,橫向調(diào)整后橫向傾翻角提高13.20%,。橫向姿態(tài)調(diào)整試驗(yàn)結(jié)果表明,橫向調(diào)整角最大10°,,調(diào)整時(shí)間為1s,,調(diào)整精度在0.5°以內(nèi),驗(yàn)證了機(jī)構(gòu)橫向姿態(tài)調(diào)整的可行性,。在底盤(pán)調(diào)平機(jī)構(gòu)初始狀態(tài),,調(diào)整油缸所受負(fù)載最大值為871.61N,換算成樣機(jī)所需推力為55783.04N,。

    Abstract:

    Aiming at the problem that the tracked sugarcane harvester has the risk of overturning when it worked in hilly mountainous areas with lateral slope, a chassis levelling mechanism suitable for tracked sugarcane harvesters was designed. Based on the characteristics of the tracked sugarcane harvester with a sugarcane conveying channel in the middle, the scheme of the double-sided levelling mechanism was proposed. The parameter design of the key components of the chassis levelling mechanism and the force analysis of each adjustment cylinder were carried out. A scaled-down test platform was constructed according to the principle of similarity, and lateral tipping analysis and lateral adjustment tests were carried out on the test platform.From the theoretical calculations and test analyses, the lateral tipping angles after lateral adjustment were larger than those before adjustment, and the lateral tipping angle was improved, the centre of mass of the whole machine can be effectively changed. The results of the lateral tipping test showed that the lateral tipping angle before adjustment was 24.31°, and the lateral tipping angle after lateral adjustment was 27.52°, which was 13.20% higher than that before adjustment after lateral adjustment. The lateral attitude adjustment test showed that the maximum lateral adjustment angle was 10°, the adjustment time was 1s, and the adjustment accuracy was within 0.5°,the research result showed that the chassis levelling mechanism could validate the function of lateral attitude adjustment. In the initial state , the adjustment cylinder were subjected to the largest load, and the maximum value was 871.61N, which was converted into the thrust required by the prototype machine was 55783.04N.

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賴(lài)曉,程健華,李尚平,文春明,韋雨彤,宋家華.丘陵履帶式甘蔗收獲機(jī)底盤(pán)調(diào)平機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):100-109. LAI Xiao, CHENG Jianhua, LI Shangping, WEN Chunming, WEI Yutong, SONG Jiahua. Design and Experiment of Chassis Levelling Mechanism and Test of Hilly Tracked Sugarcane Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):100-109.

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  • 收稿日期:2024-08-06
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  • 在線發(fā)布日期: 2024-12-10
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