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橫置式甘蔗收獲機(jī)排雜風(fēng)機(jī)葉輪氣動(dòng)特性分析與參數(shù)優(yōu)化
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海南省自然科學(xué)基金創(chuàng)新研究團(tuán)隊(duì)項(xiàng)目(322CXTD521)


Aerodynamic Characteristics and Parameter Optimization of Sugarcane Chopper Harvester Extractor Impeller on Transverse
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    摘要:

    排雜風(fēng)機(jī)是切段式甘蔗收獲機(jī)的核心部件之一,其性能對(duì)甘蔗收獲機(jī)含雜率起到了至關(guān)重要的作用,,而葉輪是排雜風(fēng)機(jī)的核心部件,,其氣動(dòng)性能與排雜效果密切相關(guān)。針對(duì)橫置式甘蔗收獲機(jī)排雜風(fēng)機(jī)葉輪性能不足,、影響排雜效果的問(wèn)題,,以葉輪為研究對(duì)象,研究輪轂類型,、葉片安裝角β,、葉片數(shù)Nb、葉輪無(wú)量綱面積G,、葉片夾角γ對(duì)風(fēng)機(jī)氣動(dòng)特性的影響及其機(jī)理,,并以提高風(fēng)機(jī)全壓為目標(biāo),,通過(guò)響應(yīng)面優(yōu)化法得到了較佳的葉輪結(jié)構(gòu)參數(shù)為:葉片安裝角23.34°、葉輪無(wú)量綱面積0.43和葉片夾角14.56°,。在不同風(fēng)機(jī)轉(zhuǎn)速(1050,、1350、1650r/min),、不同甘蔗長(zhǎng)勢(shì)(良好,、較差和嚴(yán)重倒伏)和不同行駛速度(1、2,、3km/h)下進(jìn)行田間試驗(yàn),。結(jié)果表明:對(duì)于長(zhǎng)勢(shì)良好的甘蔗,當(dāng)風(fēng)機(jī)轉(zhuǎn)速為1050r/min時(shí),,不同行駛速度下,,優(yōu)化后風(fēng)機(jī)含雜率分別降低1.06、1.99,、3.28個(gè)百分點(diǎn),;當(dāng)風(fēng)機(jī)轉(zhuǎn)速為1350r/min時(shí),優(yōu)化后風(fēng)機(jī)含雜率最多可降低2.5個(gè)百分點(diǎn),;當(dāng)風(fēng)機(jī)轉(zhuǎn)速提升至1650r/min時(shí),,優(yōu)化前后風(fēng)機(jī)在各行駛速度下含雜率未表現(xiàn)出明顯差異;對(duì)于長(zhǎng)勢(shì)較差和嚴(yán)重倒伏的甘蔗,,優(yōu)化后風(fēng)機(jī)含雜率最多可分別降低5.45,、2.1個(gè)百分點(diǎn)。優(yōu)化后風(fēng)機(jī)提升了甘蔗收獲機(jī)在復(fù)雜田間環(huán)境中的排雜能力,,且所得數(shù)據(jù)為后續(xù)風(fēng)機(jī)研究提供了理論支持,。

    Abstract:

    The extractor is one of the core components of the sugarcane chopper harvester, and its performance plays a vital role in the impurity rate of the sugarcane harvester, while the impeller is the core component of the extractor, and its aerodynamic characteristics is closely related to the effect of the exhaust. Aiming at the problem of insufficient optimization of the performance of the impeller of the miscellaneous fan of the sugarcane harvester, which affects the miscellaneous effect, taking the impeller of the miscellaneous fan of the transverse sugarcane harvester as the object, and the influences of the type of hub, mounting angle of the impeller β, number of the impeller Nb, dimensionless area of the impeller G, angle of the impeller γ on the aerodynamic characteristics of the fan and its mechanism were researched. With the objective of increasing the full pressure of the fan, the best impeller structure parameters were obtained by the response surface optimization method, which were the blade mounting angle of 23.34°, the impeller dimensionless area of 0.43 and the blade angle of 14.56°. Field experiments were conducted at different fan speeds (1050r/min, 1350r/min and 1650r/min), different cane growth conditions (good, poor and severe collapse) and different traveling speeds (1km/h, 2km/h and 3km/h). The results showed that for sugarcane with good growth, the optimized turbines reduced the impurity rate by 1.06, 1.99 and 3.28 percentage points at different driving speeds when the turbine rotational speed was 1050r/min;when the turbine rotational speed was 1350r/min, the optimized turbines reduced the impurity rate by 2.5 percentage points at most;when the turbine rotational speed was increased to 1650r/min, the optimized fan did not show obvious differences in the impurity rate at each driving speed;for the sugarcane with poor growth and serious collapse, the optimized fan could reduce the impurity rate by up to 5.45 and 2.1 percentage points, respectively. The optimized fan improved the ability of the sugarcane harvester to remove impurities in complex field environments, and the obtained data can provide theoretical support for subsequent fan research.

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李偉慶,馬少春,李文志,周保成,霍鵬.橫置式甘蔗收獲機(jī)排雜風(fēng)機(jī)葉輪氣動(dòng)特性分析與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):90-99,109. LI Weiqing, MA Shaochun, LI Wenzhi, ZHOU Baocheng, HUO Peng. Aerodynamic Characteristics and Parameter Optimization of Sugarcane Chopper Harvester Extractor Impeller on Transverse[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):90-99,,109.

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  • 收稿日期:2024-09-25
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  • 在線發(fā)布日期: 2024-12-10
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