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立式螺旋送土甘蔗寬窄行中耕培土機(jī)設(shè)計(jì)與試驗(yàn)
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國家糖料產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-170402)和廣東農(nóng)技服務(wù)輕騎兵重大農(nóng)業(yè)技術(shù)鄉(xiāng)村行推廣項(xiàng)目(粵財(cái)農(nóng)(2024)28號)


Design and Experiment of Vertical Screw-feeding Cultivator-hiller for Sugarcane in Wide and Narrow Planting Mode
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    摘要:

    甘蔗中耕培土作業(yè)質(zhì)量對促進(jìn)甘蔗植株生長,、抗倒伏,、增產(chǎn)等有重要影響,。傳統(tǒng)等行距甘蔗中耕培土機(jī)對寬窄行甘蔗種植模式下的培土效果不佳,易造成窄行蔗壟“火山口”現(xiàn)象,。針對上述問題,,設(shè)計(jì)了一種立式螺旋送土甘蔗寬窄行中耕培土機(jī);根據(jù)寬窄行種植模式下培土農(nóng)藝要求,,通過理論計(jì)算確定了關(guān)鍵部件結(jié)構(gòu)與作業(yè)參數(shù)范圍,;采用EDEM軟件,以旋耕深度,、螺旋輸送器轉(zhuǎn)速和作業(yè)速度為試驗(yàn)因素,,以培土高度和作業(yè)功耗為試驗(yàn)指標(biāo)進(jìn)行離散元仿真試驗(yàn),仿真結(jié)果表明:旋耕深度,、螺旋輸送器轉(zhuǎn)速和作業(yè)速度對培土高度和作業(yè)功耗的影響顯著,;當(dāng)作業(yè)速度為4km/h時(shí),旋耕深度與螺旋輸送器轉(zhuǎn)速交互作用對培土高度影響不顯著,,對作業(yè)功耗影響不顯著,,獲得最優(yōu)作業(yè)參數(shù)為:旋耕深度274mm、螺旋輸送器轉(zhuǎn)速245r/min,。通過樣機(jī)田間試驗(yàn)驗(yàn)證了仿真結(jié)果準(zhǔn)確可靠,,田間性能試驗(yàn)結(jié)果為:平均培土高度134.4mm,培土高度合格率100%,,甘蔗損失率4%,,除草率90%,培土后窄行蔗叢基部形成龜背壟,,無火山口形狀,,符合寬窄行種植模式下的培土作業(yè)要求。

    Abstract:

    The quality of intertillage and ridging operations in sugarcane has a significant impact on promoting the growth of sugarcane plants, lodging resistance and increasing yield. Traditional sugarcane intertillage ridges with equal row spacing have poor ridging effects on sugarcane planted in the wide-narrow row pattern, which is prone to causing the “volcano mouth” phenomenon in the narrow-row sugarcane ridges. In response to the above problems, a vertical screwfeeding culticator-hiller for sugarcane in widenarrow row was designed;according to the ridging agronomic requirements under the widenarrow row planting pattern, the structure of key components and the range of operation parameters were determined through theoretical calculations;in the context of using EDEM software, the test factors included the rotary tillage depth, screw-feeding device rotation speed, and travel speed, with the ridging height and operation power consumption as the test indicators. The simulation results showed that the rotary tillage depth, screw-feeding machine rotation speed, and travel speed had significant effects on the ridging height and operation power consumption;when the travel speed was 4km/h, the interaction between the rotary tillage depth and the screwfeeding device rotation speed did not significantly affect either the ridging height or the operation power consumption. The optimal operation parameters obtained were as follows: the rotary tillage depth was 274mm and the screw-feeding device rotation speed was 245r/min. Through field tests of the prototype, the accuracy and reliability of the simulation results were verified. The field performance test results were as follows: the average ridging height was 134.4mm, the qualified rate of ridging height was 100%, the sugarcane injury rate was 5%, the weeding rate was 90%, and the narrow rows of canes formed a turtleback ridge at the base after cultivation, without crater shape, which met the ridging operation requirements under the wide-narrow row planting pattern.

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武濤,羅小偉,蔣姣麗,劉慶庭,鄒小平,黃俊杰.立式螺旋送土甘蔗寬窄行中耕培土機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):71-80. WU Tao, LUO Xiaowei, JIANG Jiaoli, LIU Qingting, ZOU Xiaoping, HUANG Junjie. Design and Experiment of Vertical Screw-feeding Cultivator-hiller for Sugarcane in Wide and Narrow Planting Mode[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):71-80.

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  • 收稿日期:2024-07-23
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  • 在線發(fā)布日期: 2024-12-10
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