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整稈式蔗種剝?nèi)~系統(tǒng)仿真與試驗(yàn)
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廣西創(chuàng)新發(fā)展重大項(xiàng)目(桂科AA22117006-1)和桂林理工大學(xué)博士科研啟動(dòng)基金項(xiàng)目


Simulation and Experiment on Whole-stem Sugarcane Seed Stripping System
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    摘要:

    現(xiàn)有甘蔗剝?nèi)~機(jī)雖然能有效去除大部分蔗葉,但主要針對(duì)榨糖所需甘蔗,,傷芽率較高,,并不適用于蔗種剝?nèi)~。為解決甘蔗剝?nèi)~機(jī)傷芽率高的問(wèn)題,,設(shè)計(jì)了一種整稈式蔗種剝?nèi)~系統(tǒng)并對(duì)其進(jìn)行了仿真與試驗(yàn),。首先利用虛擬仿真平臺(tái)對(duì)剝?nèi)~過(guò)程進(jìn)行單因素仿真試驗(yàn),分析了碎葉機(jī)構(gòu),、喂入排出機(jī)構(gòu)以及剝?nèi)~機(jī)構(gòu)對(duì)蔗種受力情況的影響,。其次在仿真分析的基礎(chǔ)上完成了試驗(yàn)臺(tái)試驗(yàn),根據(jù)仿真試驗(yàn)結(jié)果進(jìn)行了二次回歸通用旋轉(zhuǎn)組合試驗(yàn)并優(yōu)化了試驗(yàn)參數(shù),,得到最佳作業(yè)參數(shù)組合:柔性繩碎葉輥轉(zhuǎn)速為670r/min,、剝?nèi)~輥筒轉(zhuǎn)速為400r/min、柔性繩碎葉元件單排根數(shù)為16,、柔性繩長(zhǎng)度為330mm,。在該參數(shù)組合下,蔗種剝?nèi)~含雜率為6.59%,,傷芽率為4.70%,。最后進(jìn)行了2種剝?nèi)~機(jī)剝?nèi)~后蔗種的種植對(duì)比試驗(yàn),結(jié)果表明,,蔗種剝?nèi)~機(jī)和傳統(tǒng)剝?nèi)~機(jī)剝?nèi)~后蔗種發(fā)芽率分別為81.25%和56.25%,。本文研究結(jié)果可為蔗種剝?nèi)~機(jī)設(shè)計(jì)提供借鑒和參考。

    Abstract:

    Although existing sugarcane leaf strippers can effectively remove most sugarcane leaves, they mainly focus on the sugarcane for sugar extraction, without considering the damage to sugarcane bud, so they are unsuitable for sugarcane seed. To solve the problem of high bud damage rate in sugarcane leaf strippers, a whole-stem seed leaf stripping system was designed to conduct simulation analysis and experimental research. Firstly, a single-factor simulation experiment was performed on the whole-stem sugarcane seed stripping process by a virtual simulation platform to analyze the influences of the crushing mechanism, feeding and discharging mechanism, and stripping mechanism on the sugarcane seeds. Secondly, based on simulation analysis, a physical testing platform experiment was completed. According to the simulated experimental parameters, the quadratic regression universal rotation combination experiment was performed, and parameters were optimized. Finally, the optimal relevant operating parameters of the sugarcane seed stripping system were obtained: the flexible-rope-crushing-roller speed was 670r/min, the stripping-roller speed was 400r/min, the single row number of flexible rope crushing elements was 16, and the length of the flexible rope crushing elements was 330mm, the trash content of sugarcane seed stripping was 6.59%, and the sprout damage rate was 4.70%. Finally, a comparative experiment was performed between the sugarcane seeds stripped by the optimal parameters and those stripped by traditional leaf stripping machines. The experimental results showed that the germination rate of sugarcane seeds planted under the whole-stem sugarcane seed stripping system was 81.25%, which was higher than the 56.25% germination rate of sugarcane seeds stripped by traditional leaf stripping machines. These can effectively improve the survival rate of sugarcane sprouts and have practical significance and application prospects for the development of sugarcane.

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沈中華,程虎強(qiáng),董志康,李涵.整稈式蔗種剝?nèi)~系統(tǒng)仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(12):33-43. SHEN Zhonghua, CHENG Huqiang, DONG Zhikang, LI Han. Simulation and Experiment on Whole-stem Sugarcane Seed Stripping System[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(12):33-43.

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  • 收稿日期:2024-09-25
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  • 在線發(fā)布日期: 2024-12-10
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