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塔形噴霧機風送系統(tǒng)優(yōu)化設計與試驗
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財政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設項目(CARS-27)和河北省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系蘋果創(chuàng)新團隊項目(HBCT2024150202)


Optimization Design and Test of Air Delivery System for Tower Sprayer
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    摘要:

    針對傳統(tǒng)風送式噴霧機風場分布不合理,、藥液飄失較大的問題,,設計一種塔形噴霧機風送系統(tǒng)并對其結(jié)構(gòu)參數(shù)進行優(yōu)化。應用ANSYS軟件對噴霧機的風送系統(tǒng)進行有限元仿真分析,,通過對比不同結(jié)構(gòu)參數(shù)下兩側(cè)出風口風速差和上層出風口風速確定整流板結(jié)構(gòu),、導流臺錐度和兩側(cè)導流板的最優(yōu)參數(shù)。驗證試驗結(jié)果表明:整流板結(jié)構(gòu)參數(shù)對噴霧機兩側(cè)風場對稱性的影響顯著性由大到小為導葉傾角,、導葉數(shù)量,、導葉長度;導流臺對風場對稱性具有較大提升,;導流板長度與角度對上層出風口風速具有較大影響,;當整流板導葉數(shù)量為12、長度為200mm,、傾角為0°,、導流臺錐度為60°、風道1收縮角度為2°時,,噴霧機兩側(cè)風場對稱性以及垂直分布均勻性達到最優(yōu),。按最優(yōu)參數(shù)組建噴霧機風送系統(tǒng)并進行風速試驗,結(jié)果表明出口風速仿真值與試驗值的相對誤差小于10%,,模擬仿真結(jié)果可靠,。通過田間試驗得到噴霧機兩側(cè)霧滴沉積密度偏差小于9%,即左右兩側(cè)霧滴沉積均勻,;果樹冠層內(nèi)膛霧滴沉積密度均值為75.69粒/cm2,表明優(yōu)化后塔形噴霧機作業(yè)時霧滴穿透性良好,;霧滴在垂直方向上的分布總體呈現(xiàn)下層最大,、中層次之、上層最小的規(guī)律,,契合高紡錘形果樹冠層分布,。優(yōu)化后塔形噴霧機兩側(cè)風場和霧滴沉積特性對稱性較高。

    Abstract:

    Aiming at the problems of unreasonable distribution of wind field and large loss of liquid, an air delivery system of tower sprayer was designed and its structural parameters were optimized. ANSYS software was used to simulate the air delivery system of sprayer, and the optimal parameters of the rectifier plate structure, deflector taper and deflector on both sides were determined by comparing the wind speed difference of the two sides outlet and the wind speed of the upper outlet under different structural parameters. The experimental results showed that the influence of the structure parameters of the rectifier on the symmetry of wind field on both sides of the sprayer from large to small was as follows: guide vane angle, guide vane number and guide vane length. The diversion table greatly improved the symmetry of wind field. The length and angle of the baffle had great influence on the wind speed of the upper outlet. When the number of guide blades of the rectifier plate was 12, the length was 200mm, the angle was 0°, and the taper of the guide table was 60°, when the contraction angle of air duct 1 was 2°, the symmetry of wind field and vertical distribution uniformity on both sides of the sprayer were optimized. According to the optimal parameters, the sprayer air delivery system was set up and the wind speed test was carried out. The results showed that the relative error between the simulated wind speed and the test value was less than 10%, and the simulation results were reliable. Field experiments showed that the difference of droplet deposition density on both sides of the sprayer was less than 9%, that was, the droplet deposition on both sides was uniform. The average density of droplets deposited in the canopy of fruit trees was 75.69 particles/cm2, which indicated that the optimized tower sprayer had good droplet penetration. The vertical distribution of fog droplets in the lower layer was the largest, followed by the middle layer and the smallest in the upper layer, which was consistent with the distribution of high spindle tree canopy. The symmetry of the wind field and droplet deposition characteristics on both sides of the optimized tower sprayer was high, and the research results can provide reference for the optimization of the air delivery system of tower sprayer.

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王鵬飛,徐碩,楊欣,李世可.塔形噴霧機風送系統(tǒng)優(yōu)化設計與試驗[J].農(nóng)業(yè)機械學報,2024,55(11):342-351,,390. WANG Pengfei, XU Shuo, YANG Xin, LI Shike. Optimization Design and Test of Air Delivery System for Tower Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(11):342-351,,390.

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  • 收稿日期:2024-01-05
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  • 在線發(fā)布日期: 2024-11-10
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