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小株距非圓齒輪行星輪系植苗機構(gòu)設(shè)計與試驗
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國家重點研發(fā)計劃項目(2022YFD2001800),、國家自然科學(xué)基金項目(52305290,、52375275,、52075497)和浙江省自然科學(xué)基金項目〖JP〗(LTGN23E050002、LY23E050013)


Design and Experiment of Small Plant-spacing Non-circular Planetary Gear Train Planting Mechanism
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    摘要:

    針對現(xiàn)有非圓齒輪行星輪系機構(gòu)反求設(shè)計無法實現(xiàn)單排兩級齒輪傳動比分配問題,,提出一種最優(yōu)子傳動比求解方法,,并設(shè)計了小株距輕簡型非圓齒輪行星輪系植苗機構(gòu)。在蔬菜小株距移栽理想植苗軌跡上選取植苗機構(gòu)入土,、植苗,、出土、接苗4個關(guān)鍵時刻的位姿點,,建立了平面2R開鏈桿組有限分離四位姿求解模型,,獲取了機構(gòu)初始設(shè)計參數(shù);基于非圓齒輪行星輪系植苗機構(gòu)運動學(xué)模型,,確定了優(yōu)化目標(biāo)函數(shù),,采用改進鯨魚優(yōu)化算法對目標(biāo)函數(shù)進行求解,搭建了非圓齒輪行星輪系植苗機構(gòu)可視化輔助分析軟件,,最終設(shè)計得到一個軌跡較優(yōu)的非圓齒輪行星輪系植苗機構(gòu),;完成了非圓齒輪行星輪系植苗機構(gòu)的三維建模與拓撲優(yōu)化,并進行了運動學(xué)仿真,,將仿真軌跡與理論軌跡進行對比,,驗證了三維設(shè)計的正確性。最后,,開展了田間移栽試驗,,當(dāng)機構(gòu)轉(zhuǎn)速為30r/min、機器前進速度為120mm/s時,,試驗株距測量值為120mm,,與理論設(shè)計株距一致,移栽效率為60株/min,,5次試驗植苗成功率為95.4%,,表明了該植苗機構(gòu)具備較高的作業(yè)性能和實用性。

    Abstract:

    Aiming at the problem that the reverse design of the non-circular gear train can not achieve the single-row two-stage gear ratio distribution, an optimal subgear ratio solution method was proposed, and a small plant spacing light simple non-circular gear train planting mechanism was designed. The poses of the planting mechanism at four key moments, namely, embedding, planting, exhuming and grafting, were selected on the ideal seedling trajectory of vegetable small plant distance transplanting. A finite separable four-position kinematic solution model for a planar 2R open-chain linkage assembly was established, and the initial design parameters of the mechanism were obtained. Based on the kinematic model of the seedling planting mechanism with non-circular gear planetary gear train, the optimization objective function was determined, and the improved whale optimization algorithm was used to solve the objective function. A visualization assistant software for the non-circular gear planetary gear train planting mechanism was built, and finally, a seedling planting mechanism with an optimized trajectory was designed. The non-circular gear planetary gear train seedling planting mechanism was three-dimensionally modeled and topology optimized, and kinematic simulations were conducted. The simulated trajectory was compared with the theoretical trajectory to verify the correctness of the three-dimensional design. Finally, field transplanting experiments were conducted. Under the conditions of 30r/min for the mechanism speed and 120mm/s for the machine forward speed, the measured planting spacing was 120mm, which was consistent with the theoretical design spacing. The planting efficiency was 60 seedlings/min, and the average seedling planting success rate over five trials was 95.4%, indicating that the seedling planting mechanism had high operational performance and practicality.

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王磊,吳啟帥,俞高紅,鮑李旭,趙雄,崔榮江.小株距非圓齒輪行星輪系植苗機構(gòu)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(11):294-305. WANG Lei, WU Qishuai, YU Gaohong, BAO Lixu, ZHAO Xiong, CUI Rongjiang. Design and Experiment of Small Plant-spacing Non-circular Planetary Gear Train Planting Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(11):294-305.

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  • 收稿日期:2024-07-11
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  • 在線發(fā)布日期: 2024-11-10
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