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分布式獨(dú)立二次調(diào)壓電液控制系統(tǒng)設(shè)計(jì)與仿真
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021YFB2011901),、國家自然科學(xué)基金項(xiàng)目(52175050)和江西省重大科技研發(fā)專項(xiàng)(20233AAE02001)


Design and Research of Distributed Independent Secondary-pressure-regulating Electro-hydraulic Control System
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    摘要:

    通過多路閥實(shí)現(xiàn)負(fù)載敏感電液控制(LS)系統(tǒng)等集中式液壓系統(tǒng)流量分配,,會(huì)產(chǎn)生較大的節(jié)流損失,,能量效率較低,。分布式獨(dú)立電液控制系統(tǒng)(DIEHCS)采用單泵單執(zhí)行器的排量控制方式,基本消除節(jié)流損失,,節(jié)能效果顯著,,但普遍存在獨(dú)立式驅(qū)動(dòng)裝機(jī)功率大、分布式安裝結(jié)構(gòu)不緊湊等問題,。為此,,本文以6 t挖掘機(jī)為對象,提出了一種分布式獨(dú)立二次調(diào)壓電液控制系統(tǒng)(DIEHCS-SPR),。該系統(tǒng)主要由3個(gè)獨(dú)立布置于臂架上的開式電液執(zhí)行器(EHA)及1個(gè)恒壓控制的主泵(布置于艙室內(nèi))組成,。各EHA根據(jù)執(zhí)行器預(yù)期速度和負(fù)載力方向?qū)崿F(xiàn)四象限工況的精確運(yùn)轉(zhuǎn)。6 t挖掘機(jī)虛擬樣機(jī)仿真結(jié)果表明,,在同一個(gè)工作周期下,,提出的DIEHCS-SPR系統(tǒng)相比于LS系統(tǒng)節(jié)能率可達(dá)42%~46%。相比于現(xiàn)有DIEHCS,,所提出系統(tǒng)各EHA峰值輸出功率最高可降低70%~74%,,可顯著減小各EHA外形尺寸和質(zhì)量,不僅節(jié)約了關(guān)鍵元件(EHA)的制造成本,,更降低了分布式安裝時(shí)自重所產(chǎn)生的額外能耗,。

    Abstract:

    Centralized hydraulic systems such as load-sensing electro-hydraulic control (LS) systems realize flow distribution through multiple valves, resulting in large throttling losses and low energy efficiency. The distributed independent electro-hydraulic control system (DIEHCS) adopted the displacement control mode of single pump and single actuator, which basically eliminated throttling loss and had remarkable energy-saving effect, but there were many problems such as large installed power of independent drive and uncompact distributed installation structure. Therefore, a distributed independent secondary-pressure-regulation electro-hydraulic control system (DIEHCS-SPR) was proposed for a 6 t excavator. The system consisted of three open electro-hydraulic actuators (EHAs) which independently arranged on the manipulator and a constant pressure main pump (arranged in the cabin). Each EHA achieved four-quadrant operation according to the expected actuator speed and load direction. The simulation results of 6 t excavator virtual prototype show that proposed DIEHCS-SPR was compared with LS system, the energy saving rate was up to 42%~46% under the same working cycle. Compared with the existing DIEHCS, the proposed system can reduce the peak output power of each EHA by up to 70%~74%, resulting in a significant reduction in individual EHA dimensions and weight, while saving key component (EHA) manufacturing costs and additional energy consumption from self-weight during distributed installation.

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丁孺琦,姜佑鵬,李剛,孫國華.分布式獨(dú)立二次調(diào)壓電液控制系統(tǒng)設(shè)計(jì)與仿真[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(10):481-490. DING Ruqi, JIANG Youpeng, LI Gang, SUN Guohua. Design and Research of Distributed Independent Secondary-pressure-regulating Electro-hydraulic Control System[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):481-490.

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  • 收稿日期:2024-06-26
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  • 在線發(fā)布日期: 2024-10-10
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