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氣相旋轉螺旋槽管式換熱器結構優(yōu)化與性能試驗
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黑龍江省自然科學基金項目(LH2022E098)和國家重點研發(fā)計劃項目(2021YFD2100901)


Structural Optimization and Performance Test of Gas-phase Rotating Spiral Grooved Tube Heat Exchanger
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    摘要:

    糧食干燥生產中換熱損失大,存在煙氣熱量無法高效傳遞,,導致?lián)Q熱效率低等問題,。本文以集管殼與列管式換熱于一體的氣相旋轉螺旋槽管式換熱器為研究對象,基于場協(xié)同與熱力學理論優(yōu)化螺旋槽管關鍵部件,,探究螺旋槽管參數(shù)對換熱性能的影響,。以螺距、槽深及內外徑比為試驗因素,,以努塞爾數(shù)和阻力系數(shù)為評價指標,,進行三因素五水平二次正交旋轉組合試驗,采用多目標優(yōu)化方法確定最優(yōu)參數(shù)組合,,當螺距為24.845 mm,、槽深為1.753 mm、內外徑比為0.897時,,Nu為164.637,,〖KG*4〗f為0.348。對優(yōu)化結果進行驗證試驗,,試驗結果與優(yōu)化結果基本一致,。螺旋槽管平均場協(xié)同角β相較于圓管降低約2°,揭示了置于殼程內的螺旋槽管管束進口,、出口及中間截面內場協(xié)同角的分布特征,,整體范圍內的場協(xié)同效果有所增加,結論符合場協(xié)同原理。利用強化換熱綜合性能指數(shù)(Performance evaluation criteria, PEC)進行評價,,結果表明氣相旋轉螺旋槽管式換熱器PEC在1.031~1.267之間,,驗證了螺旋槽管在換熱器應用的合理性。

    Abstract:

    During the grain drying production, the heat transfer loss was great, and flue gas heat can not be efficiently transferred, resulting in low heat transfer efficiency and other problems. The gas-phase rotary heat exchanger integrating shell-and-shell and shell-and-tube heat exchanger was taken as the research object, and the key components of the spiral grooved tube were optimized based on the field synergy and thermodynamic theory. The influence of spiral grooved tube parameters on heat transfer performance was investigated. Pitch, groove depth and inner/outer diameter ratio were taken as test factors, and nussle number and resistance coefficient were used as evaluation indexes. Three-factor five-level quadratic orthogonal rotary combination experiments were carried out. Multi-objective optimization method was used to determine the optimal parameter combination, and nussle number was 164.637 and resistance coefficient was 0.348 when the pitch was 24.845 mm, the groove depth was 1.753 mm, and the inner/outer diameter ratio was 0.897. Verification experiments were carried out on the optimization results, and the experimental results were basically consistent with the optimization results. The average field synergy angle of the spiral grooved tube was decreased by about 2° compared with that of the circular tube, revealing the distribution characteristics of the field synergy angle in the inlet, outlet and intermediate sections of the spiral grooved tube bundle placed in the shell range, and the field synergy effect was increased in the overall range, which was concluded to be in line with the field synergy principle. The enhanced heat transfer comprehensive performance index was utilized for evaluation, and the results showed that the thermal performance factor of spiral grooved tube heat exchanger was between 1.031 and 1.267, which verified the rationality of spiral grooved tube in heat exchanger application.

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萬霖,黃宇佳,車剛,王洪超,李俊鵬,鄭宇,田金凱.氣相旋轉螺旋槽管式換熱器結構優(yōu)化與性能試驗[J].農業(yè)機械學報,2024,55(10):422-432. WAN Lin, HUANG Yujia, CHE Gang, WANG Hongchao, LI Junpeng, ZHENG Yu, TIAN Jinkai. Structural Optimization and Performance Test of Gas-phase Rotating Spiral Grooved Tube Heat Exchanger[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):422-432.

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  • 收稿日期:2024-07-08
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  • 在線發(fā)布日期: 2024-10-10
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