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鏈喂入摘輥與柔性桿聯(lián)合撥斷式菠蘿采摘裝置研究
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國家自然科學(xué)基金項(xiàng)目(52175229)和廣東省農(nóng)業(yè)科技創(chuàng)新十大主攻方向“揭榜掛帥”項(xiàng)目(2022SDZG03)


Design and Experiment of Chain Feeding Combined with Roller and Flexible Rod Breaking Pineapple Picking Mechanism
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    摘要:

    針對(duì)菠蘿采摘機(jī)械化程度不高的問題,設(shè)計(jì)了一種鏈喂入摘輥與柔性桿聯(lián)合撥斷式菠蘿采摘裝置,。分析了影響該裝置采摘效率的因素:摘輥長(zhǎng)度,、安裝高度、間隙,、半徑和角速度,。通過力學(xué)分析推斷出該采摘裝置工作時(shí)菠蘿果實(shí)與莖稈分離模式為折斷,。為提高折斷成功率,在摘輥上方安裝一排旋轉(zhuǎn)的柔性桿,,并對(duì)柔性桿半徑和角速度進(jìn)行計(jì)算,。該裝置最佳參數(shù)組合為:摘輥高度200 mm、機(jī)具前進(jìn)速度0.6 m/s,、摘輥半徑和角速度分別為35 mm和12 rad/s,、柔性桿半徑和角速度分別為20 mm和10 rad/s,在該參數(shù)組合下,,試制樣機(jī)并進(jìn)行了田間試驗(yàn),,結(jié)果為菠蘿采摘率為82%,損傷率為34.14%,,綜合評(píng)價(jià)指標(biāo)為77.16%,。

    Abstract:

    In order to promote the mechanization level of pineapple harvesting and improve its efficiency, a pineapple picking mechanism was designed. The mechanism fed fruit by using a chain feeding, removed fruit by using a pair of rollers and a rotational cylinder which had several flexible rods mounted on the cylindrical surface. Firstly, guiding mechanism was a pair of chain mechanisms with chain claws. Several key parameters that affected the picking efficiency of this mechanism, including the radius, length, mounting height, rotational speed of that pair of horizontal rollers, rational gap value between that pair of rollers were analyzed, and their computing methods were put forward. The radius calculation method of those flexible rods which were mounted on the rotational cylinder was purposed by using a pseudo-rigid body theory, and a suitable range of the rotational speed of those flexibles rod was determined. An experimental machine was designed and manufactured to test feasibility of the harvesting mechanism. That experimental machine consisted of a tractor, a diesel engine, and a harvesting mechanism. The field experiment results showed that the optimal parameter combination for this mechanism was that the forward speed was 0.6 m/s, the radius, installation height and rotational speed of the horizontal roller was 35 mm, 200 mm and 12 rad/s, respectively, and the radius and rotational speed of the flexible rod was 20 mm and 10 rad/s, respectively. Under the optimal parameter combination, the harvesting rate, damage rate and comprehensive evaluation index was 82%, 34.14%, and 77.16%, respectively. The average harvesting time request for each pineapple was less than 1 s. In addition, those pineapple plants after harvesting could maintain good growing condition. The research results indicated that this harvesting mechanism could achieve the goal of rapid picking of pineapple fruits, which can provide a solution for the mechanization of pineapple picking.

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劉天湖,麥寶鋒,張錦翀,劉舒陽,陳嘉鵬,孫偉龍.鏈喂入摘輥與柔性桿聯(lián)合撥斷式菠蘿采摘裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(10):116-125. LIU Tianhu, MAI Baofeng, ZHANG Jinchong, LIU Shuyang, CHEN Jiapeng, SUN Weilong. Design and Experiment of Chain Feeding Combined with Roller and Flexible Rod Breaking Pineapple Picking Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):116-125.

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  • 收稿日期:2024-05-20
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  • 在線發(fā)布日期: 2024-10-10
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