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咬合式柑橘采摘末端執(zhí)行器優(yōu)化設(shè)計與試驗
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浙江省重點研發(fā)計劃項目(2023C02053)、浙江省自然科學(xué)基金項目(LGN22C130006、LD24E050006)和國家自然科學(xué)基金項目(32372004)


Optimization Design and Test of Occlusal End-effector for Picking Citrus
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    摘要:

    針對柑橘自動化采摘末端執(zhí)行器剪切果柄難度大的問題,,設(shè)計了一種采用球形閉合進行咬合剪切果柄的柑橘采摘末端執(zhí)行器,。對柑橘果柄進行剪切力學(xué)特性研究,通過對果柄直徑,、剪切速度,、果柄斜角、樹葉阻擋數(shù),、刀片間隙5個因素進行剪切試驗,,基于最小二乘法多項式擬合建立響應(yīng)面進行影響因素分析;對末端執(zhí)行器進行幾何建模,并以控制刀片間隙為主要約束條件,,以增大攏果定位容差為優(yōu)化目標(biāo)建立參數(shù)優(yōu)化模型,,優(yōu)化后攏果定位容差由9.2%~48.8%提升到26.0%~71.7%;對關(guān)鍵部件進行了有限元仿真,仿真得到球殼變形對刀片間隙的影響結(jié)果,。最后設(shè)計柑橘采摘末端執(zhí)行器樣機,,在柑橘果園進行實地采摘剪切性能測試,直徑小于等于4 mm的果柄采摘斷柄成功率達95%,,滿足柑橘采摘要求,。

    Abstract:

    Aiming at the difficulty of citrus automatic picking, a terminal actuator using spherical closure for occlusion and shearing of citrus fruit stalks was designed. Firstly, the shearing mechanical properties of citrus fruit stalks were studied, and the effects of five factors on the peak shear force were analyzed, i.e., stalk diameter (2~4 mm), shear speed (20~200 mm/min), stalk angle (0~75°), number of leaves blocked (0~3 pieces), and blade gap (0.5~2 mm). The test results showed that the peak shear force required to shear citrus fruit stalks was increased with the increase of stalk diameter. With the increase of shear speed, the peak shear force was decreased, but not significantly. The stalk angle was one of the factors affecting the peak shear force. Between 0° and 30°, the stalk angle had little effect on the peak shear force, but when it was between 30° and 70°, the peak shear force was increased significantly with the increase of the stalk angle. The blockage of a few leaves had little effect on the peak shear force. Blade clearance was one of the main factors affecting the peak shear force. Large blade clearance had a great impact on shearing thin stalks, which may be difficult to shear off. Controlling the blade clearance within 1 mm was critical for the success rate of the end effector picking. The geometry modeling of the end-effector was carried out, and the parameter optimization model was established with the main constraint condition of controlling the blade gap and the optimization goal of increasing the fruit positioning tolerance. The fruit positioning tolerance was increased from the original 9.2%~48.8% to 26.0%~71.7%. The static analysis of the model was carried out and the selection of the electric push rod was completed. At the same time, the finite element simulation of the model was carried out, and the influence results of the spherical shell deformation on the blade gap were obtained, and the strength of the structure was checked. Finally, the prototype of the citrus picking end-effector was developed, and the field picking and shearing performance test was carried out in the citrus orchard. For the fruit stalk with a diameter less than or equal to 4 mm, the success rate of the fruit stalk breaking was 95%, meeting the requirements of picking citrus.

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馬锃宏,余煌,譚勵,杜小強.咬合式柑橘采摘末端執(zhí)行器優(yōu)化設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(10):106-115,125. MA Zenghong, YU Huang, TAN Li, DU Xiaoqiang. Optimization Design and Test of Occlusal End-effector for Picking Citrus[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(10):106-115,,125.

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  • 收稿日期:2024-04-06
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  • 在線發(fā)布日期: 2024-10-10
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