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小型攪拌熱解氣回燃式生物質(zhì)炭化爐設(shè)計(jì)與試驗(yàn)
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沈陽(yáng)市科學(xué)技術(shù)計(jì)劃項(xiàng)目(22-317-2-05)


Design and Experiment of Small Carbonization Kiln with Biomass Stirring and Backburning Mechanism
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    摘要:

    針對(duì)傳統(tǒng)炭化工藝溫度不均、尾氣凈化難,、能量消耗大的問(wèn)題,,設(shè)計(jì)了一種小型攪拌熱解氣回燃式生物質(zhì)炭化設(shè)備。采用雙螺旋帶攪拌,,使生物質(zhì)橫向?qū)α?,受熱均勻;設(shè)計(jì)熱解氣引流裝置使其回流至燃燒室引燃,,減少熱解氣排放的同時(shí),,為生物質(zhì)炭化提供能量,,降低了炭化能量投入?;谟?jì)算機(jī)仿真技術(shù)建立了樣機(jī)模型,,并對(duì)炭化爐溫度場(chǎng)及熱流場(chǎng)進(jìn)行了矢量分析,計(jì)算結(jié)果表明爐內(nèi)溫度分布均勻,。設(shè)計(jì)了炭化爐樣機(jī),,以稻殼為原料進(jìn)行生物質(zhì)炭化試驗(yàn)。結(jié)果表明,,熱解氣引燃后炭化室溫度能夠保證生物質(zhì)炭化所需條件,。正交試驗(yàn)結(jié)果表明,最佳炭化率因素水平組合為:螺旋攪拌器轉(zhuǎn)速為43 r/min,、炭化室物料充滿系數(shù)為88.68%,、炭化時(shí)間為15 min,此時(shí),,炭化率最高為50.86%,。

    Abstract:

    Biochar plays a significant role in improving soil properties, promoting restoration of the cultivated land, fixing carbon and reducing emissions, improving the environment, and alleviating the energy crisis. Aiming at the problems of uneven temperature, difficult purification of pyrolysis gas and high energy consumption of traditional carbonization process, a small charring kiln with biomass stirring and pyrolysis reigniting mechanism was designed. The main structure of the kiln included combustion chamber, carbonization chamber, preheating chamber, dual-spiral agitator, and motor. A dual helix auger structure was employed to facilitate the circulation of biomass. By utilizing smoke exhaust technology, the recirculation of exhaust gases back to the combustion chamber for ignition was achieved. This approach not only reduced tailpipe emissions but also decreased the energy input required during carbonization. A prototype simulation model was established and vector analysis on the temperature field and heat flow field of the carbonization furnace was performed based on computer simulation technology. The calculation results indicated that the temperature distribution inside the furnace was uniform. The biomass carbonization experiments were conducted by using rice husks with this charring kiln. The results showed that the biomass can be ignited with the leaded back combustible exhausted gases produced in charring process, and it can keep the temperature within the carbonization chamber in the range of 420℃ to 470℃, which met the requirements for carbonization. Orthogonal experimental results indicated that under certain conditions, the optimal combination of factors for the highest carbonization rate were spiral mixer speed of 43 r/min, material filling coefficient of 88.68% in the carbonization chamber, and carbonization time of 15 min. The highest carbonization rate achieved 50.86%. These research findings can serve as a reference for biomass carbonization technology.

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張寶峰,司香,辛明金,鄔立巖,孟軍,宋玉秋.小型攪拌熱解氣回燃式生物質(zhì)炭化爐設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(9):411-419. ZHANG Baofeng, SI Xiang, XIN Mingjin, WU Liyan, MENG Jun, SONG Yuqiu. Design and Experiment of Small Carbonization Kiln with Biomass Stirring and Backburning Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(9):411-419.

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  • 收稿日期:2024-03-26
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  • 在線發(fā)布日期: 2024-09-10
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