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正態(tài)分布規(guī)律變量調(diào)節(jié)式多功能條播裝置設(shè)計(jì)與試驗(yàn)
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淄博市重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019ZBXC200)和山東省自然科學(xué)基金項(xiàng)目(ZR2021QC154、ZR2023QC047)


Design and Testing of Multifunctional Strip-tillage Device Based on Normal Distribution Regular Variable Conditioning
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    摘要:

    針對條播裝置成條的需求,,設(shè)計(jì)了一種基于正態(tài)分布規(guī)律變量調(diào)節(jié)的多功能條播裝置,該裝置能夠?qū)崿F(xiàn)均勻和不均勻等多種成條效果,。該裝置無需更換復(fù)雜配件,,只需要改變調(diào)節(jié)單元結(jié)構(gòu)布局,操作簡單靈活,,能夠一機(jī)多用,。從條播裝置整體結(jié)構(gòu)設(shè)計(jì)、原理闡述和仿真分析與臺架測試方面開展研究,,通過顆粒進(jìn)料口喂入角仿真試驗(yàn)選定了進(jìn)料口角度,,并選取復(fù)合肥顆粒與水稻種子顆粒,經(jīng)離散元仿真軟件(Enhances discrete element method, EDEM)仿真和臺架試驗(yàn)測試了變量調(diào)節(jié)性能,,對條播裝置在不同變量調(diào)節(jié)下的成條效果進(jìn)行動態(tài)測試,。進(jìn)料口喂入角仿真試驗(yàn)結(jié)果表明,,在70°喂入角下,網(wǎng)格間變異系數(shù)差異達(dá)18%,,顆粒流變化相對較小,,顆粒流相對均勻。條播裝置變量調(diào)節(jié)性能試驗(yàn)結(jié)果表明,,各排料管之間的復(fù)合肥顆粒流量差異最大為組合8(變異系數(shù)為92%),,最大差值為0.214 kg,變量范圍最大(6%~41%),;各排料管之間的復(fù)合肥顆粒流量差異最小為組合11(44%),,最小差值為0.100 kg,變量范圍最小(11%~27%),;各排料管之間的水稻種子顆粒流量差異最大為組合8(90%),,變量范圍最大(5%~40%);各排料管之間的水稻種子顆粒流量差異最小為組合11(40%),,變量范圍最小(11%~27%),;12個(gè)組合的變異系數(shù)與變量范圍差異顯著,復(fù)合肥顆粒的變異系數(shù)整體為44%~92%,,變量范圍整體為6%~42%,;水稻種子的變異系數(shù)整體為40%~90%,變量范圍整體為5%~40%,,裝置可實(shí)現(xiàn)多樣化變量調(diào)節(jié),。變量成條效果動態(tài)測試試驗(yàn)結(jié)果表明,所有組合下的復(fù)合肥顆粒與水稻種子顆粒的成條效果都明顯,,條帶波動小,,條帶寬度和間距穩(wěn)定。

    Abstract:

    Aiming to address the problem of strip-tillers forming strips, a novel and adaptable strip seeding apparatus was introduced. This equipment represented a significant technological leap, which was capable of executing a wide array of strip patterns, ranging from uniform to non-uniform distributions. Its comprehensive scope encompassed multifaceted dimensions, notably focusing on the structural blueprint of the strip seeding apparatus. It included a detailed exposition of the intricate principles governing variable adjustments, an extensive analysis of the simulated effects under diverse configurations, and robust empirical validation through rigorous bench-scale testing. The EDEM simulation and benchtop experiments were utilized to test the variable adjustment performance of compound fertilizer and rice seed particles in the strip seeding device and the strip-forming effect under different variable adjustments was dynamically evaluated. Simulated results from the inlet feeding angle experiments showed that when conducted at a 70° angle, substantiating a gradual escalation in the coefficient of variation (CV), transitioning from the upper grid group (9%) to the lower grid group (27%), manifesting an 18% CV variance. This nuanced alteration barely disrupted particle flow, aligning meticulously with the intended uniformity envisaged in the design framework. The empirical findings regarding variable adjustment performance revealed stark disparities in granular flow among discharge tubes. The combination with the highest difference in compound fertilizer particle flow was Combination 8 (CV was 92%), with a maximum difference of 0.214 kg and the widest variable range (6%~41%). The combination with the smallest difference was Combination 11 (CV was 44%), with a minimum difference of 0.100 kg and the narrowest variable range (11%~27%). As for rice seed particles, the maximum difference also occurred in Combination 8 (CV was 90%) with a variable range of (5%~40%), while the minimum difference was in Combination 11 (CV was 40%) with a variable range of (11%~27%). Overall, there was a significant difference between the coefficient of variation and the variable range among the 12 combinations. The coefficient of variation for compound fertilizer particles ranged from 44% to 92%, with a variable range of 6% to 42%. The coefficient of variation for rice seeds ranged from 40% to 90%, with a variable range of 5% to 40%. Moreover, distinct configurations noticeably influenced particle quality alterations, facilitating differentiated adjustments in strip width and spacing between rows. This nuanced variation within similar variable adjustments further validated the instrument’s robustness in achieving finer gradations in strip width and spacing. The culmination of these in-depth investigations served as an invaluable guide for refining and optimizing this variable strip seeding apparatus. The research results can offer comprehensive technical solutions and a reservoir of foundational knowledge.

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蘭玉彬,韓金鋼,張同升,劉儷戀,楊雪,宋燦燦.正態(tài)分布規(guī)律變量調(diào)節(jié)式多功能條播裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(9):75-88. LAN Yubin, HAN Jin’gang, ZHANG Tongsheng, LIU Lilian, YANG Xue, SONG Cancan. Design and Testing of Multifunctional Strip-tillage Device Based on Normal Distribution Regular Variable Conditioning[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(9):75-88.

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  • 收稿日期:2023-12-15
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  • 在線發(fā)布日期: 2024-09-10
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