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三七收獲機(jī)挖掘鏟減阻特性分析與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2002004),、云南省科技廳青年基金項(xiàng)目(202401AU070196)和云南省教育廳科學(xué)研究基金項(xiàng)目(2023J0151)


Analysis and Experiment on Drag Reduction Characteristics of Digging Shovel of Panax notoginseng Harvester
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    摘要:

    針對(duì)丘陵山區(qū)三七機(jī)械化收獲挖掘阻力大和根莖損傷率高的問(wèn)題,,以不同鏟型挖掘鏟為研究對(duì)象,開(kāi)展三七收獲機(jī)挖掘鏟作業(yè)機(jī)理與參數(shù)優(yōu)化對(duì)比試驗(yàn),。通過(guò)理論分析與力學(xué)計(jì)算,,確定各鏟型挖掘鏟主要結(jié)構(gòu)參數(shù),并通過(guò)Solidworks建立挖掘鏟三維模型,。開(kāi)展4種鏟型挖掘鏟的位移流向仿真對(duì)比試驗(yàn),,追蹤根莖顆粒和土壤顆粒空間運(yùn)動(dòng)軌跡,,獲得三軸位移分部,,表明野豬頭部仿生曲線特殊的曲率變化對(duì)破土阻力有顯著影響,仿生鏟面通過(guò)改變土壤顆粒流動(dòng)方向,,從而降低挖掘阻力,。利用Design-Expert 13軟件,以挖掘鏟鏟長(zhǎng),、鏟寬和鏟刃傾角為試驗(yàn)因素,,以挖掘阻力為試驗(yàn)指標(biāo)進(jìn)行組合試驗(yàn),得到最優(yōu)作業(yè)參數(shù)組合為:鏟長(zhǎng)354mm,、鏟寬40mm,、鏟刃傾角70°,在該組合下平均挖掘阻力為439.75N,。開(kāi)展高速攝影試驗(yàn),,獲取三七根莖和土壤運(yùn)動(dòng)軌跡,結(jié)果表明三七根莖和土壤顆粒運(yùn)動(dòng)趨勢(shì)與仿真試驗(yàn)一致,,驗(yàn)證離散元模型可靠性,。搭建試驗(yàn)臺(tái)架,以入土角,、鏟片間距和挖掘速度作為試驗(yàn)因素,,以挖掘阻力作為試驗(yàn)指標(biāo)進(jìn)行正交試驗(yàn),得到不同工作參數(shù)對(duì)挖掘阻力影響的主次順序?yàn)槿胪两?、鏟片間距,、挖掘速度,,最優(yōu)工作參數(shù)組合為入土角15°、鏟片間距80mm,、挖掘速度0.4m/s,。綜合評(píng)估挖掘鏟減黏降阻性能,仿生式挖掘鏟作業(yè)效果最優(yōu),。

    Abstract:

    Aiming at the problems of high resistance and high injury rate in mechanized harvesting of Panax notoginseng in hilly and mountainous areas, taking different shovel types of excavator as the research object, comparative experimental research on the operation mechanism and parameter optimization of excavator shovel of Panax notoginseng harvester was carried out. Through theoretical analysis and mechanical calculation, the main structural parameters of each shovel type excavator were determined, and the three-dimensional model of the excavator was established by Solidworks. The simulation and comparison tests of displacement and flow direction of four shovel types of excavator were carried out to track the spatial motion trajectory of rhizome particles and soil particles, and the triaxial displacement segments were obtained. It was showed that the special curvature change of the bionic curve of the boar head had a significant impact on the soil breaking resistance, and the bionic shovel surface reduced the excavation resistance by changing the flow direction of soil particles. By using the Design-Expert 13 software, taking the shovel length, width and blade inclination as the test factors, and taking the excavation resistance as the test index, the combination test was carried out. The optimal combination of operation parameters was obtained as the shovel length of 354mm, the shovel width of 40mm, and the blade inclination of 70°. Under this combination, the average excavation resistance was 439.75N. The high-speed photography experiment was carried out to obtain the movement trajectory of Panax notoginseng rhizome and soil. The results showed that the movement trend of Panax notoginseng rhizome and soil particles was consistent with the simulation experiment, which verified the reliability of the discrete element model. The orthogonal test was conducted with the penetration angle, blade spacing and excavation speed as the test factors and the excavation resistance as the test index. The results showed that the primary and secondary order of the influence of different working parameters on the excavation resistance was the penetration angle, blade spacing and excavation speed. The optimal combination of working parameters was the penetration angle of 15°, blade spacing of 80mm and excavation speed of 0.4m/s. Through comprehensive evaluation of the performance of reducing viscosity and resistance, the bionic excavator had the best operation effect.

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王法安,倪暢,張兆國(guó),徐紅偉,解開(kāi)婷,王博洋.三七收獲機(jī)挖掘鏟減阻特性分析與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(7):179-190,,199. WANG Faan, NI Chang, ZHANG Zhaoguo, XU Hongwei, XIE Kaiting, WANG Boyang. Analysis and Experiment on Drag Reduction Characteristics of Digging Shovel of Panax notoginseng Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):179-190,199.

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  • 收稿日期:2024-01-29
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  • 在線發(fā)布日期: 2024-07-10
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