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水稻硬質(zhì)育秧盤全自動(dòng)起盤機(jī)提升與疊盤裝置研究
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2023YFD2301604-2)


Lifting and Stacking Device of Automatic Tray Lifting Machine for Rice Hard Tray Seedling
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    摘要:

    針對(duì)現(xiàn)有疊盤暗室育秧模式下全自動(dòng)起盤機(jī)存在起盤合格率和工作穩(wěn)定性下降,輸送階段易造成秧苗,、秧盤損傷等問題,,改進(jìn)設(shè)計(jì)一種具有軸向輔助推送秧盤功能的鉤桿式提升裝置,并構(gòu)建仿真試驗(yàn)平臺(tái)確定影響其工作性能的主要參數(shù)及取值范圍,;確定關(guān)鍵部件循環(huán)疊盤裝置的結(jié)構(gòu)參數(shù),,建立多情形目標(biāo)評(píng)價(jià)結(jié)果函數(shù),并通過Matlab插值法對(duì)評(píng)價(jià)指標(biāo)進(jìn)行標(biāo)準(zhǔn)化,;采用二次旋轉(zhuǎn)正交組合試驗(yàn),,以托盤間距、橫向輸送速度,、抬起角為試驗(yàn)因素,,起盤合格率、葉損傷率,、硬盤損傷率和傷秧數(shù)為性能評(píng)價(jià)指標(biāo),,對(duì)試驗(yàn)結(jié)果進(jìn)行響應(yīng)曲面分析、回歸分析,。應(yīng)用Design-Expert 11進(jìn)行多目標(biāo)參數(shù)組合優(yōu)化,。在托盤間距為190mm、橫向輸送速度為0.20m/s,、抬起角為72°的條件下,,田間驗(yàn)證試驗(yàn)得到起盤合格率為97.5%,,葉損傷率為0.52%,,硬盤損傷率0.45%,,傷秧數(shù)為9,與理論優(yōu)化值誤差小于1%,,比優(yōu)化前合格率提升5.6個(gè)百分點(diǎn),,葉損傷率降低3.5個(gè)百分點(diǎn),減少秧苗損傷,,硬盤損傷率降低3.8個(gè)百分點(diǎn),。

    Abstract:

    The existing darkroom mode of the automatic tray winch has encountered problems such as a decline in qualification rate and working stability, as well as damage to seedlings and rice trays during transportation. To address these issues, an improved hook rod lifting device with axial auxiliary push function for rice trays was designed. A simulation single factor test platform was constructed to determine the main parameters and their value range that affected its performance. The structure parameters of key components were determined, and a multi-case target evaluation result function was established by using Matlab interpolation method for standardization of evaluation index. The quadratic regression orthogonal rotating center combination test method was adopted, with tray spacing, transverse conveying speed, and lifting angle as test factors, while tray lifting qualification rate, leaf damage rate, hard disk damage rate, and number of injured seedlings served as performance evaluation indexes. Parameter combination optimization tests were conducted on the Rocky-DEM simulation test platform that had been constructed. Design-Expert 11 software was used for multi-objective parameter combination optimization. Field verification tests under conditions of 190mm tray spacing, 0.20m/s transverse conveying speed, and 72° lifting angle achieved a tray lifting qualification rate of 97.5%, leaf damage rate of 0.52%, hard disk damage rate of 0.45%, number of injured seedlings at 9 units, with an error of less than 1% compared with the theoretically optimized value. In comparison with the non-optimized lifting and stacking device, the pass rate for tray lifting was increased by 5.6 percentage points, leaf damage rate was decreased by 3.5 percentage points, reducing seedling damage, and hard tray damage rate was decreased by 3.8 percentage points.

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衣淑娟,王鵬,李衣菲,李渤海,曹政.水稻硬質(zhì)育秧盤全自動(dòng)起盤機(jī)提升與疊盤裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(7):168-178. YI Shujuan, WANG Peng, LI Yifei, LI Bohai, CAO Zheng. Lifting and Stacking Device of Automatic Tray Lifting Machine for Rice Hard Tray Seedling[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):168-178.

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  • 收稿日期:2023-11-09
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  • 在線發(fā)布日期: 2024-07-10
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