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玉米籽粒收獲機(jī)組合篩面預(yù)篩分式清選裝置設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022B02016)


Design and Experiment of Pre-screening Cleaning Device for Combined Screen Surface of Corn Grain Harvester
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    摘要:

    針對(duì)目前玉米籽粒收獲機(jī)不能適應(yīng)15kg/s以上的大喂入量清選需要,設(shè)計(jì)了一種具備預(yù)清選功能的清選裝置,。首先對(duì)玉米脫出物離開螺旋輸送器到達(dá)預(yù)清選篩前的玉米籽粒進(jìn)行受力分析,,然后對(duì)曲柄連桿機(jī)構(gòu)的運(yùn)動(dòng)模型加以簡(jiǎn)化。其次分析玉米籽粒在篩面上的運(yùn)動(dòng)狀態(tài),;對(duì)離心風(fēng)機(jī)葉輪,、蝸殼進(jìn)行設(shè)計(jì)計(jì)算。采用單因素試驗(yàn)確定風(fēng)機(jī)轉(zhuǎn)速,、振動(dòng)頻率,、上篩篩孔開度取值范圍;以風(fēng)機(jī)轉(zhuǎn)速,、振動(dòng)頻率,、上篩篩孔開度為試驗(yàn)因素,以籽粒含雜率和清選損失率為評(píng)價(jià)指標(biāo),,設(shè)計(jì)三因素三水平中心組合試驗(yàn),,建立各因素與指標(biāo)之間的回歸模型。通過響應(yīng)曲面方法對(duì)試驗(yàn)結(jié)果進(jìn)行分析,,并采用Design-Expert12對(duì)回歸模型進(jìn)行多目標(biāo)優(yōu)化,。玉米脫出物喂入量為16kg/s時(shí),得出較優(yōu)組合為:風(fēng)機(jī)轉(zhuǎn)速1202.50r/min,、振動(dòng)頻率5.41Hz,、上篩篩孔開度18mm,在此條件下籽粒含雜率為0.79%,,清選損失率為1.10%,;驗(yàn)證試驗(yàn)結(jié)果表明,當(dāng)風(fēng)機(jī)轉(zhuǎn)速1200r/min,、振動(dòng)頻率5Hz,、上篩篩孔開度18mm時(shí),籽粒含雜率為0.82%,,清選損失率為1.14%,,試驗(yàn)值與優(yōu)化值相對(duì)誤差小于5%,,與傳統(tǒng)雙層往復(fù)振動(dòng)篩清選裝置相比籽粒含雜率降低2.07個(gè)百分點(diǎn),清選損失率降低2.13個(gè)百分點(diǎn),,證明所設(shè)計(jì)合理,。

    Abstract:

    In view of the fact that the current corn grain harvester can not meet the need of large feeding quantity cleaning above 15kg/s, a kind of cleaning device with pre-cleaning function was designed. Firstly, the stress analysis of corn grains before the extruder leaved the screw conveyor and reached the pre-cleaning screen was carried out, and then the motion model of the crank linkage mechanism was simplified. Secondly, the motion state of corn grains on the sieve surface was analyzed. The impeller and volute of centrifugal fan were designed and calculated. The single factor test was used to determine the fan speed, vibration frequency and the value range of the upper screen opening. With the fan speed, vibration frequency and the opening of the upper screen as test factors, and the grain impurity content and cleaning loss rate as evaluation indexes, the three-factor and three-horizontal center combined test was designed to establish a regression model between the factors and indexes. The test results were analyzed by response surface method, and the regression model was optimized by DesignExpert 12. When the feeding amount of corn extract was 16kg/s, the optimal combination was obtained. The test results showed that the fan speed was 1202.50r/min, the vibration frequency was 5.41Hz, and the opening of the upper screen was 18mm. Under these conditions, the grain impurity content was 0.79% and the cleaning loss rate was 1.10%. The verification test showed that the speed of the fan was 1200r/min, the vibration frequency was 5Hz, and the opening of the upper screen was 18mm. At this time, the kernel impurity content was 0.82%, the cleaning loss rate was 1.14%, the relative error between the test value and the optimization value was less than 5%, and the kernel impurity content was 2.07 percentage points lower than that of the traditional double-layer reciprocating vibrating screen cleaning device. The loss rate of cleaning was reduced by 2.13 percentage points, which proved that the design was reasonable and met the national cleaning standard.

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王飛,阿力木·買買提吐爾遜,張俊三,李謙緒,徐路明.玉米籽粒收獲機(jī)組合篩面預(yù)篩分式清選裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(5):135-147,,166. WANG Fei, ALIMU Maimaitituersun, ZHANG Junsan, LI Qianxu, XU Luming. Design and Experiment of Pre-screening Cleaning Device for Combined Screen Surface of Corn Grain Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(5):135-147,,166.

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  • 收稿日期:2023-10-09
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  • 在線發(fā)布日期: 2024-01-02
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