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聯(lián)合收獲機(jī)輕量級(jí)數(shù)字孿生系統(tǒng)構(gòu)建方法研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021YFD200050302)、智能農(nóng)業(yè)動(dòng)力裝備全國重點(diǎn)實(shí)驗(yàn)室開放課題項(xiàng)目(SKLIAPE2023005)和國家自然科學(xué)基金面上項(xiàng)目(32171907)


Construction Method and Application Example of Lightweight Digital Twin System of Combine Harvester
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    摘要:

    針對(duì)現(xiàn)有農(nóng)機(jī)裝備數(shù)字孿生系統(tǒng)開發(fā)難度大,、配置要求高以及資源占用過高的問題,,提出基于輕量級(jí)網(wǎng)絡(luò)的聯(lián)合收獲機(jī)數(shù)字孿生系統(tǒng)構(gòu)建方法,包含物理,、虛擬,、數(shù)據(jù)交互、模型計(jì)算以及人機(jī)交互等多個(gè)子系統(tǒng)的實(shí)現(xiàn)方法,?;跀?shù)字孿生的技術(shù)特點(diǎn)和聯(lián)合收獲機(jī)的作業(yè)特性,設(shè)計(jì)了一種基于JavaScript語言的輕量級(jí)數(shù)字孿生系統(tǒng)框架,。通過采用Solidworks和CMdevelopment kit工具進(jìn)行數(shù)字孿生系統(tǒng)的模型輕量化處理及坐標(biāo)系整合,,實(shí)現(xiàn)了在不影響模型精度和功能的前提下,顯著降低系統(tǒng)對(duì)硬件要求和內(nèi)存占用量,。以雷沃GM100型聯(lián)合收獲機(jī)為對(duì)象,,開發(fā)基于輕量級(jí)網(wǎng)絡(luò)的聯(lián)合收獲機(jī)數(shù)字孿生系統(tǒng),為聯(lián)合收獲機(jī)孿生系統(tǒng)性能分析,、實(shí)時(shí)監(jiān)控,、瞬時(shí)計(jì)算以及遠(yuǎn)程操縱提供聯(lián)合仿真、分析以及驗(yàn)證平臺(tái),。為驗(yàn)證數(shù)字孿生系統(tǒng)性能和功能,,開展了孿生系統(tǒng)性能測(cè)試及油耗預(yù)測(cè)實(shí)驗(yàn)。實(shí)驗(yàn)結(jié)果表明,,在數(shù)據(jù)更新頻率20Hz下,,響應(yīng)時(shí)間在78ms以內(nèi),內(nèi)存占用量在331MB以內(nèi),;性能測(cè)試中,系統(tǒng)在運(yùn)行狀態(tài)下CPU和GPU的平均占用率分別為17%和30%,;即使在高強(qiáng)度操作下,,系統(tǒng)幀率仍可保持在75.6f/s,;在正常作業(yè)下油耗預(yù)測(cè)模型平均誤差為0.34L/h,平均相對(duì)誤差僅為2.51%,。本系統(tǒng)提供了一種低成本,、高效率的數(shù)字孿生輕量化構(gòu)建方案。

    Abstract:

    Aiming at the problems of the existing agricultural equipment digital twin system development difficulty, high configuration requirements and poor portability, a lightweight network-based digital twin system construction method for combine harvester was proposed, which contained the realization of multiple subsystems such as physical, virtual, data interaction, model computation and human-computer interaction. Based on the technical characteristics of digital twin and the operational characteristics of combine harvester, a lightweight digital twin system framework was designed based on JavaScript language. By adopting Solidworks and CMdevelopment kit tools for the model lightweight processing and coordinate system integration of the digital twin system, it achieved a significant reduction of the system’s hardware requirements and memory occupation without affecting the model’s accuracy and functionality. The lightweight network-based combine harvester digital twin system was developed by using a Lovol GM100 combine harvester as an object to provide a joint simulation, analysis, and validation platform for performance analysis, real-time monitoring, instantaneous computation, and remote manipulation of the combine harvester digital twin system. To verify the performance and functionality of the digital twin system, twin system performance tests and fuel consumption prediction experiments were conducted. Tests showed that the response speed was within 78ms at a data update frequency of 20Hz, and the memory occupation was within 331MB in the performance test, and the average occupancy of the system’s CPU and GPU in the running state was 17% and 30%, respectively; and the system’s frame rate can be maintained at 75.6f/s even under high-intensity operation. Under normal operation, the average error of the fuel consumption prediction model was 0.34L/h, with an average relative error of only 2.51%. This system can provide a low-cost, high-efficiency digital twin lightweight construction scheme, which provided a useful reference for the further promotion and application of digital twins in the field of agricultural equipment.

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馬博文,劉孟楠,尹彥鑫,孟志軍,張賓,張亞偉,溫昌凱,張安琪.聯(lián)合收獲機(jī)輕量級(jí)數(shù)字孿生系統(tǒng)構(gòu)建方法研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(5):108-120. MA Bowen, LIU Mengnan, YIN Yanxin, MENG Zhijun, ZHANG Bin, ZHANG Yawei, WEN Changkai, ZHANG Anqi. Construction Method and Application Example of Lightweight Digital Twin System of Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(5):108-120.

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  • 收稿日期:2024-02-01
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  • 在線發(fā)布日期: 2024-03-09
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