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制種玉米與剝皮機構互作過程仿真與試驗
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甘肅省農業(yè)農村廳農機裝備補短板項目(njyf2022-02、njyf2023-02),、甘肅省科技重大專項(21ZD10NF003-4-01,、23ZDNA008)、中央引導地方科技發(fā)展資金項目(23ZYQF305-1)和財政部和農業(yè)農村部:國家現代農業(yè)產業(yè)技術體系項目(CARS-14-1-28)


Simulation and Experiment on Interaction Process between Seed Corn and Corn Husking Mechanism
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    摘要:

    針對制種玉米利用大田玉米剝皮機作業(yè)籽粒損失大等現象,,本文對剝皮過程中制種玉米果穗與剝皮機構間的碰撞和摩擦進行理論分析,,得到了影響剝皮效果的主要因素,建立了玉米果穗-剝皮機構系統(tǒng)的離散元與多體動力學柔性模型,,利用DEM-MBD聯合仿真技術對制種玉米與剝皮機構互作過程進行模擬研究,,采用Box-Behnken試驗設計原理,,以壓送器與剝皮輥間距、剝皮輥轉速和剝皮輥間隙為試驗因素,,以果穗平均前進速度和最大受力為試驗指標,,進行三因素三水平試驗,最后進行臺架試驗和田間試驗,。理論分析結果表明:玉米果穗沿剝皮輥軸線方向的前進速度和剝皮過程中所受的作用力能夠分別表征苞葉剝凈率與籽粒損失率,;試驗結果表明,制種玉米剝皮機構最佳工作參數組合:壓送器與剝皮輥間距為32mm,、剝皮輥轉速為430r/min,、剝皮輥間隙為-0.3mm,此時玉米果穗苞葉剝凈率為93.33%,,籽粒脫落率為1.802%,,籽粒破損率為1.203%,機具田間試驗與臺架試驗結果誤差小于3%,。試驗所用剝皮輥滿足制種玉米剝皮的性能要求,,所用方法能夠為制種玉米剝皮機構的改進提供參考。

    Abstract:

    In view of the phenomenon of large grain loss in corn production using field corn husker, the collision and friction between corn ear and husker mechanism in the process of husking was theoretically analyzed, the main factors affecting the husker effect was obtained, and the discrete element and multi-body dynamic flexible model of corn ear-husker mechanism system was established. DEM-MBD co-simulation technology was used to simulate the interaction process between seed making corn and husking mechanism. Box-Behnken test design principle was adopted, with the distance between the press-feed device and the husking roller, the speed of the husking roller and the gap between the husking roller as test factors, and the average forward speed and maximum force of the fruit ear as test indexes, three-factor and three-level tests were carried out. Finally, bench test and field test were carried out. The results of theoretical analysis showed that the advance speed of corn ears along the peeling roller line and the applied force during the peeling process could represent the stripping rate of bracts and grain loss rate respectively. The test results showed that the optimum working parameter combination of corn husking mechanism was as follows: the distance between the press feeder and the peeling roller was 32mm, the rotating speed of the peeling roller was 430r/min, and the gap between the peeling roller was -0.3mm.In this case, the husk stripping rate was 93.33%, the kernel shedding rate was 1.802%, and the kernel breakage rate was 1.203%. The error between the field test and bench test results was less than 3%. The roller used in the experiment can meet the performance requirements of corn husking, and the method used can provide some reference for the improvement of corn husking mechanism.

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陳俊志,史瑞杰,戴飛,趙武云,趙一鳴,辛尚龍.制種玉米與剝皮機構互作過程仿真與試驗[J].農業(yè)機械學報,2024,55(4):91-100. CHEN Junzhi, SHI Ruijie, DAI Fei, ZHAO Wuyun, ZHAO Yiming, XIN Shanglong. Simulation and Experiment on Interaction Process between Seed Corn and Corn Husking Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(4):91-100.

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  • 收稿日期:2023-11-30
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  • 在線發(fā)布日期: 2024-04-10
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