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簇生番茄果梗超聲切割過程仿真與試驗
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國家自然科學基金聯(lián)合基金重點項目(U2243235)和陜西省自然科學基礎研究計劃項目(2021JQ-156)


Simulation and Experiment on Ultrasonic Cutting Process of Clustered Tomato Stems
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    摘要:

    為揭示超聲技術應用于簇生番茄切割采收的機理及優(yōu)勢,,比較了簇生番茄果梗材料在常規(guī)切割和超聲切割中的切割力和去除特性。首先測定了簇生番茄果梗和自制超聲切割刀的參數(shù),,然后基于Abaqus進行仿真,,將果梗纖維化,在宏觀和微觀仿真中對比常規(guī)切割和超聲切割過程中的應力及去除機理,。最后,,自制試驗臺,通過改變超聲切割刀的激振頻率,、輸入電壓,、切割速度和切割角度進行切割力測定試驗并采用響應面法的Box-Behnken進行四因素三水平分析,,隨后觀察果梗斷面形貌。結果表明:在自制超聲刀工作頻率(35~37kHz)和電壓(340~380V)內, 切割速度,、角度對切割效果影響最顯著,,激振頻率和輸入電壓在特定值附近時切割效果最好;在36kHz,、360V,、0.125cm/s、0°的條件下,,仿真中超聲切割耗時約為8s,,平均最大切割力為0.635N,相對于常規(guī)切割(1.019N)降低37.7%,;試驗中超聲切割耗時約為5.3s,,所需切割力最大為0.543N,相較于常規(guī)最大切割力(1.017N)降低46.6%,,同時表面粗糙度降低20.9%,,試驗與有限元仿真的切割力結果誤差為8.9%,基本吻合,。超聲切割可以降低切割力,,縮短切割耗時,同時還提高斷面質量,,減少果梗組織損傷,、水分散失,對延長果實保鮮時間具有一定的意義,。

    Abstract:

    In order to reveal the mechanism and advantages of ultrasonic technology in cutting and harvesting clustered tomatoes, the cutting force and removal characteristics of clustered tomato stem materials in conventional cutting and ultrasonic cutting were compared. Firstly, the parameters of clustered tomato fruit stalks and self-made ultrasonic cutting knife were measured, and then the fruit stalks were fiberized based on Abaqus simulation. The stress and removal mechanism during conventional cutting and ultrasonic cutting were compared in macro and micro simulation. Finally, the self-made test bench was used to measure the cutting force by changing the excitation frequency, input voltage, cutting speed and cutting angle of the ultrasonic cutting knife, and the Box-Behnken of response surface method was used to analyze the four factors and three levels, and then the crosssection morphology of the fruit stalk was observed. The results showed that within the working frequency (35~37kHz) and voltage (340~380V) of the self-made ultrasonic scalpel, the cutting speed and angle had the most significant influence on the cutting effect, and the cutting effect was the best when the excitation frequency and input voltage were near a specific value. Under the conditions of 36kHz, 360V, 0.125cm/s, and 0°, the ultrasonic cutting time in the simulation was about 8s, and the average maximum cutting force was 0.635N, which was 37.7% lower than that of the conventional cutting (1.019N). In the experiment, the ultrasonic cutting took about 5.3s, and the maximum cutting force required was 0.543N, which was 46.6% lower than that of the conventional maximum cutting force (1.017N), and the surface roughness was 20.9% lower. The error between the experimental and finite element simulation results was 8.9%, which was basically consistent. Ultrasonic cutting can reduce the cutting force, shorten the cutting time, improve the section quality, reduce the damage of fruit stem tissue and water loss, which was of certain significance to prolong the fruit preservation time.

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張軍,辛迪,藍偉科,黨柯華,牛子杰,崔永杰.簇生番茄果梗超聲切割過程仿真與試驗[J].農業(yè)機械學報,2024,55(3):153-161. ZHANG Jun, XIN Di, LAN Weike, DANG Kehua, NIU Zijie, CUI Yongjie. Simulation and Experiment on Ultrasonic Cutting Process of Clustered Tomato Stems[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(3):153-161.

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  • 收稿日期:2023-12-09
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  • 在線發(fā)布日期: 2024-01-15
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