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機(jī)收棉田殘膜混合物粉碎揉絲裝置設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)重點(diǎn)研發(fā)任務(wù)專項(xiàng)(2022B02046、2022B02017)和中央引導(dǎo)地方科技發(fā)展專項(xiàng)資金項(xiàng)目(ZYYD2023C08)


Design and Test of Crushing and Kneading Device for Machine Harvested Cotton Field Residual Film Mixture
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    摘要:

    針對機(jī)收殘膜混合物資源化利用困難,、現(xiàn)有粉碎與揉絲裝置處理的殘膜混合物不滿足白星花金龜幼蟲適口性等問題,,設(shè)計(jì)了一種殘膜混合物粉碎揉絲裝置,利用粉碎揉絲技術(shù)對殘膜混合物進(jìn)行加工處理以滿足白星花金龜幼蟲的適口性,。該裝置主要由粉碎裝置,、輸送裝置和揉絲裝置等組成,通過對殘膜混合物粉碎,、揉絲裝置作業(yè)過程進(jìn)行運(yùn)動學(xué)與動力學(xué)分析確定了各零部件的結(jié)構(gòu)參數(shù)與工作參數(shù),。為了驗(yàn)證殘膜混合物粉碎揉絲裝置的作業(yè)性能,以粉碎輥轉(zhuǎn)速,、揉絲輥轉(zhuǎn)速與揉絲輥間隙作為試驗(yàn)因素,,殘膜破碎合格率、棉稈粉碎長度合格率,、棉稈揉絲率為試驗(yàn)指標(biāo)進(jìn)行三因素三水平二次回歸響應(yīng)面試驗(yàn),,建立了回歸模型,分析了各因素對殘膜混合物粉碎揉絲裝置作業(yè)性能的影響,,并進(jìn)行了參數(shù)優(yōu)化與試驗(yàn)驗(yàn)證,。試驗(yàn)結(jié)果表明:影響殘膜破碎合格率和棉稈粉碎長度合格率的因素大小順序?yàn)榉鬯檩佫D(zhuǎn)速、揉絲輥間隙,、揉絲輥轉(zhuǎn)速,;影響棉稈揉絲率的因素大小順序?yàn)槿嘟z輥間隙、揉絲輥轉(zhuǎn)速,、粉碎輥轉(zhuǎn)速,。優(yōu)化后最優(yōu)工作參數(shù)組合為:粉碎輥轉(zhuǎn)速13.0r/min、揉絲輥轉(zhuǎn)速60.0r/min,、揉絲間隙1.6mm,。以此參數(shù)組合進(jìn)行試驗(yàn),得到殘膜破碎合格率,、棉稈粉碎長度合格率和棉稈揉絲率平均值分別為90.4%,、92.6%、92.2%,,與理論優(yōu)化值相對誤差不超過2.0%,,研究結(jié)果可為殘膜混合物粉碎揉絲裝置的設(shè)計(jì)提供參考。

    Abstract:

    In response to the difficulties in resource utilization of machineharvested residual film mixtures, and the fact that the residual film mixtures processed by the existing shredding and kneading devices do not satisfy the palatability of larvae of white-starred golden tortoise, a residual film mixture crushing and kneading device was designed, processing of residual film mixtures to meet the palatability of white-starred golden tortoise larvae using crushing and kneading techniques. The device was mainly composed of crushing device, conveying device and silk kneading device, etc. The structural and working parameters of each component were determined through kinematic and dynamic analysis of the operation process of the residual film mixture crushing and silk kneading device. In order to verify the operational performance of the residual film mixture crushing and kneading device, a three-factor, three-level quadratic regression response surface experiment was conducted by using the grinding roller speed, kneading roller speed, and kneading roller gap as experimental factors, and the residual film crushing qualification rate, cotton stem crushing length qualification rate, and cotton stem kneading rate as experimental indicators. A regression model was established to analyze the impact of each factor on the operational performance of the residual film mixture crushing and kneading device, and parameter optimization and experimental verification were carried out. The experimental results showed that the main and secondary factors affecting the qualified rate of residual film crushing and the qualified rate of cotton straw crushing length were the speed of the crushing roller, the gap between the kneading rollers, and the speed of the kneading roller. The main and secondary order of factors affecting the cotton straw kneading rate was the gap between kneading rollers, speed of kneading rollers, and speed of crushing rollers. The optimized optimal working parameters were: crushing roller speed of 13.0r/min, kneading roller speed of 60.0r/min, kneading gap of 1.6mm, and the average values of residual film crushing qualification rate, cotton stalk crushing length qualification rate and cotton stalk kneading rate were 90.4%, 92.6% and 92.2%, respectively, which were the same as the theoretical optimization value, with the relative error of no more than 2.0%, the research results can provide reference for the design of residual film mixture crushing and kneading device.

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謝建華,孟慶河,張佳,劉旺,杜亞坤,李沅澤,石鑫.機(jī)收棉田殘膜混合物粉碎揉絲裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(3):133-144. XIE Jianhua, MENG Qinghe, ZHANG Jia, LIU Wang, DU Yakun, LI Yuanze, SHI Xin. Design and Test of Crushing and Kneading Device for Machine Harvested Cotton Field Residual Film Mixture[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(3):133-144.

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  • 收稿日期:2023-12-05
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  • 在線發(fā)布日期: 2024-01-03
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