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基于黑箱法的成品卷煙外觀檢測(cè)設(shè)備設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFD2002004),、云南省院士(專家)工作站項(xiàng)目(202105AF150030)和云南中煙重點(diǎn)項(xiàng)目(2022ZK05)


Design and Test of Appearance Inspection Equipment for Cigarettes Based on Black Box Method
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    摘要:

    針對(duì)成品卷煙外表面缺陷種類多,、分類細(xì)、人工質(zhì)檢無法對(duì)卷煙外觀的細(xì)粒度缺陷進(jìn)行系統(tǒng)性檢測(cè)的問題,,設(shè)計(jì)一種成品卷煙外觀檢測(cè)設(shè)備,,自動(dòng)完成成品卷煙的外觀全矢量成像和缺陷檢測(cè)。利用黑箱法對(duì)檢測(cè)設(shè)備的技術(shù)系統(tǒng)進(jìn)行分析,,并設(shè)計(jì)了成品卷煙檢測(cè)設(shè)備,,該設(shè)備主要包括儲(chǔ)供裝置、單元離散裝置,、外觀成像裝置,、分揀裝置和缺陷檢測(cè)模型;對(duì)影響卷煙運(yùn)行穩(wěn)定性,、卷煙無損率,、成像質(zhì)量的關(guān)鍵因素進(jìn)行試驗(yàn),在單元離散裝置上對(duì)卷煙運(yùn)行穩(wěn)定性因素進(jìn)行正交試驗(yàn),,結(jié)果表明,,當(dāng)滑板提升速度為0.3m/s、過渡板傾斜角為40°,、輥?zhàn)铀俣葹?.045m/s時(shí),,煙支輸送無斜率可達(dá)100%,無偏移率可達(dá)99.5%,,在分揀裝置上對(duì)造成卷煙損傷的關(guān)鍵因素進(jìn)行正交試驗(yàn),,結(jié)果表明,當(dāng)氣缸伸縮速度為20mm/s,、彈簧剛度為3N/mm時(shí),,煙支損傷率為0,對(duì)影響成像質(zhì)量的關(guān)鍵光照因素進(jìn)行試驗(yàn),,結(jié)果表明,,光源照射角為10°、光源與煙支高差為30mm時(shí),,圖像直方圖的像素點(diǎn)與其亮度分布包絡(luò)線平緩,,圖像清晰,;最后,在設(shè)備上完成54mm×100規(guī)格煙支的檢測(cè)試驗(yàn),,利用改進(jìn)HourglassNet-YOLO v4網(wǎng)絡(luò)模型對(duì)成像進(jìn)行缺陷檢測(cè),,結(jié)果表明,煙支缺陷檢出準(zhǔn)確率達(dá)到98%,,缺陷分類準(zhǔn)確率達(dá)到95.4%,。試驗(yàn)結(jié)果表明,該設(shè)備運(yùn)行穩(wěn)定,,能夠滿足成品卷煙外觀檢測(cè)需求,。

    Abstract:

    As the final output product of tobacco agriculture, the appearance quality of cigarette is the key link to control. However, there is no special detection equipment for the whole appearance defect detection of cigarette, while many finely categorized defects exist on the external surface of cigarette, which cannot be detected manually in a comprehensive, detailed and systematic manner. And the standardization of quality testing and the digitization of quality control are severely inhibited. A cigarette appearance inspection device was designed and tested after analyzing the technical systems of the testing equipment by using the black box approach. Firstly, the equipment was designed by combining innovative mechanical design and visual inspection function, which consisted mainly of device for storing and supplying cigarettes, device for forming units, full appearance imaging device of cigarette, sorting device and defects detection algorithm programs. Secondly, key factors affecting cigarette running stability, cigarette integrity, and imaging quality were tested on the equipment. The experimental results showed that the equipment can image cigarette completely and operate stably under the optimum parameters: the lifting speed of slide plate was 0.3m/s, the angle of transition plate was 40°, the displacement speed of roller was 0.045m/s, the expansion speed of the cylinder was 20mm/s, the spring stiffness was 3N/mm, the angle of the light source was 10°, and the height difference between the light source and the cigarette was 30mm. Thirdly, cigarette of 54mm×100 size was imaged in the equipment, and the resulting images were processed by improved HourglassNet-YOLO v4 network model, while the result showed that the accuracy of defect detection and defect classification can reach 98% and 95.4%, respectively. The experimental results showed that the device can meet the needs of cigarette appearance detection and can provide a reference value for cylindrical object appearance detection.

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蔣仕飛,張兆國,王法安,李治,解開婷.基于黑箱法的成品卷煙外觀檢測(cè)設(shè)備設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s2):375-387. JIANG Shifei, ZHANG Zhaoguo, WANG Faan, LI Zhi, XIE Kaiting. Design and Test of Appearance Inspection Equipment for Cigarettes Based on Black Box Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):375-387.

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  • 收稿日期:2023-06-28
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  • 在線發(fā)布日期: 2023-08-30
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