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川麥冬往復切割式剪果裝置設計與仿真試驗
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國家中藥材產(chǎn)業(yè)技術體系項目(CARS-21)


Design and Simulation Experiments of Reciprocating Cutting Tuber Removal Device for Ophiopogon japonicus
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    摘要:

    麥冬為我國大宗中藥材品種,道地產(chǎn)區(qū)為四川和浙江,,地下部分的塊根為入藥部位,。本文針對麥冬塊根采后人工脫果勞動強度大,缺乏成熟機械化脫果裝置等問題,,設計了一款川麥冬剪果裝置,。該裝置采用兩組階梯式的往復切割器、輸送夾持帶,、限果導須板和機架結構,。結合麥冬剪果農(nóng)藝要求和植株物理參數(shù)測量計算,,確定了整體結構尺寸,、限果導須板間隙、輸送速度,、切割間距,、往復行程等參數(shù)?;贏DAMS軟件對麥冬與脫果刀具之間進行了剛柔耦合仿真分析,,以刀刃與麥冬植株接觸力大于峰值切割力為條件,模擬切割效果,;利用ADAMS/view中Flex模塊對麥冬植株進行柔性化處理,,分析在接觸碰撞過程中兩者接觸力與麥冬植株形變的變化規(guī)律。選取切割速度,、切割傾角,、刀具構型三因素進行三水平正交試驗,結果表明,,影響切斷的因素主次順序為切割傾角,、切割速度、刀具構型,;切割速度與刀刃類型呈顯著相關關系,;當進行高速切割時,直齒型刀具所產(chǎn)生的峰值切割力大于其他兩種刀具構型。綜合考慮切割穩(wěn)定可靠性,、切割力和刀具構型最簡化原則,,得到優(yōu)化工作參數(shù)為:切割速度0.41m/s、切割傾角0.3°,、刀具構型為三角光刃型,。經(jīng)仿真驗證,該裝置結構參數(shù)合理,,滿足麥冬脫果技術要求,,可為麥冬脫果機械裝置的優(yōu)化設計提供理論和試驗依據(jù)。

    Abstract:

    Ophiopogon japonicus is a major variety of traditional Chinese medicinal herbs, which mainly cultivated in Sichuan Province and Zhejiang Province, and the medicinal part of it is the tuberous root normally barrier underground. Focusing on the labor intensive process of manually removing the tuberous root from Ophiopogon japonicus, as well as the lack of mature mechanical tuberous root removal devices, a tuberous root removal device was specifically designed for Ophiopogon japonicus from Sichuan Province. The device utilized two sets of step type reciprocating cutters, a set of conveying clamping belt, a caliper, and a rack structure. By considering the requirements of the tuberous root of the Ophiopogon japonicus harvesting and measuring the plants' physical parameters, parameters such as overall structure dimensions, caliper interstices, conveying speed, cutting intervals and reciprocating stroke can be determined. The rigid-fliexible coupling simulation analysis between the Ophiopogon japonicus and the tuberous root removal tool was conducted by using ADAMS software. The cutting effect was simulated under the condition of the contact force between the cutting edge and the Ophiopogon japonicus plants exceeded the peak cutting force. The Felx module in ADAMS/view was used to apply flexible treatment to the Ophiopogon japonicas plants, and the changing rules in contact force and plant deformation during the contact collision process was analyzed. Choosing cutting speed, cutting inclination angle and cutting tool configuration as three factors to design a three level orthogonal test. The order of importance for factors affecting cutting effects was as follows: cutting inclination angle, cutting speed, and cutting tool configuration. Cutting speed was significantly correlated with the type of cutting tools. When proceeding high-speed cutting, the peak cutting force generated by the straight-tooth blade tool was greater than that of the other two configurations. Considering the principle of cutting stability reliability, cutting force and tool configuration minimization comprehensively, the optimized solution was carried out: the optimal working parameters was determined as cutting speed of 0.41m/s, cutting inclination angle of 0.3° and a cutting tool configuration of a triangular smooth-edge blade. Verified by simulation, this device had rational structure parameter and met the technical requirements for the harvest of Ophiopogon japonicas tuber, providing a theoretical and experimental references for the further optimization design of mechanical devices.

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張博文,李愛潮,鄭志安,孫東宇,吳敏.川麥冬往復切割式剪果裝置設計與仿真試驗[J].農(nóng)業(yè)機械學報,2023,54(s2):81-90. ZHANG Bowen, LI Aichao, ZHENG Zhian, SUN Dongyu, WU Min. Design and Simulation Experiments of Reciprocating Cutting Tuber Removal Device for Ophiopogon japonicus[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):81-90.

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  • 收稿日期:2023-06-06
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  • 在線發(fā)布日期: 2023-08-16
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