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丘陵山地模塊化甘蔗割鋪機(jī)設(shè)計(jì)與試驗(yàn)
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中央引導(dǎo)地方科技發(fā)展資金項(xiàng)目(桂科ZY22096023)和廣西科技計(jì)劃項(xiàng)目(桂科AB21220058)


Design and Test of Modular Sugarcane Cutting and Paving Machine in Hilly and Mountainous Area
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    摘要:

    針對(duì)現(xiàn)有甘蔗割鋪機(jī)只能單向收獲作業(yè),、固定切割高度、無(wú)扶蔗機(jī)構(gòu),、車架結(jié)構(gòu)不合理,、智能化程度低等問(wèn)題,設(shè)計(jì)了一種丘陵山地模塊化甘蔗割鋪機(jī),。整機(jī)通過(guò)合理布局和側(cè)掛式輸送形式,,并由可調(diào)鋪放角度的鋪放裝置將甘蔗鋪放至割鋪機(jī)后方左右兩側(cè),,實(shí)現(xiàn)了雙向式收獲作業(yè)并改善輸送通道易堵塞的問(wèn)題。結(jié)合甘蔗在扶蔗運(yùn)動(dòng)過(guò)程中的受力分析,,提出了不等螺距螺旋滾筒設(shè)計(jì),,通過(guò)空間坐標(biāo)變化得到螺旋線方程以及螺旋滾筒直徑與安裝角度;通過(guò)甘蔗輸送運(yùn)動(dòng)分析確定了輸送鋪放機(jī)構(gòu)作業(yè)速度,、甘蔗鋪放角,;通過(guò)甘蔗切割機(jī)理分析得到了砍蔗機(jī)構(gòu)切割形式、切割刀盤直徑與轉(zhuǎn)速等關(guān)鍵參數(shù),。整機(jī)作業(yè)幅寬設(shè)計(jì)為1100mm,,工作速度為1.8km/h,生產(chǎn)效率為0.176hm2/h,。樣機(jī)田間試驗(yàn)結(jié)果表明,,當(dāng)前進(jìn)速度452.28mm/s、砍蔗機(jī)構(gòu)轉(zhuǎn)速562.12r/min,、刀盤傾角12.27°時(shí),,甘蔗割鋪機(jī)破頭率最低,為8.398%,,工作總損失率為1.71%,,整機(jī)試驗(yàn)過(guò)程中工作狀態(tài)良好,達(dá)到整機(jī)的設(shè)計(jì)要求,。

    Abstract:

    Aiming at the problems of the existing sugarcane cutting and paving machine, such as one-way harvesting operation, fixed cutting height, no sugarcane supporting mechanism, unreasonable frame structure and low intelligence, a modular sugarcane cutting and paving machine that can be remotely controlled in hilly and mountainous areas was designed. Through the reasonable layout and sidehanging conveying form of the whole machine, the sugarcane was laid to the left and right sides behind the cutter by the laying device with adjustable laying angle, so as to realize the two-way harvesting operation and improve the problem of easy blockage of the conveying channel. Combined with the force analysis of sugarcane in the process of sugarcane movement, the design of unequal pitch spiral drum was put forward. The spiral line equation, the diameter and installation angle of the spiral drum were obtained by the change of spatial coordinates. Through the analysis of sugarcane conveying motion, the working speed of the conveying and laying mechanism and the laying angle of sugarcane were determined. Through the analysis of sugarcane cutting mechanism, the key parameters such as cutting form, cutter diameter and rotation speed of sugarcane cutting mechanism were obtained. The working width of the whole machine was designed to be 1100mm, the working speed was 1.8km/h, and the production efficiency was 0.176hm2/h. The field test results of the prototype showed that when the forward speed was 452.28mm/s, the rotation speed of the sugarcane cutting mechanism was 562.12r/min, and the inclination angle of the cutter head was 12.27°, the orthogonal test response surface analysis was used to obtain the minimum head breaking rate of the sugarcane cutting machine, which was 8.398%, the total working loss rate was 1.71%, and the working state of the whole machine was good during the test, which can meet the design requirements of the whole machine.

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高巧明,羅悅洋,向浩,糜澤榮,呂攀,蔡羽晨.丘陵山地模塊化甘蔗割鋪機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s2):71-80,,90. GAO Qiaoming, LUO Yueyang, XIANG Hao, MI Zerong, Lü Pan, CAI Yuchen. Design and Test of Modular Sugarcane Cutting and Paving Machine in Hilly and Mountainous Area[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):71-80,90.

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  • 收稿日期:2023-05-20
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  • 在線發(fā)布日期: 2023-09-01
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