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整稈式甘蔗收獲機輸送調(diào)控系統(tǒng)設(shè)計與試驗
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廣西自然科學(xué)基金項目(2022GXNSFAA035549)


Design and Experiment of Conveying Control System for Whole Rod Sugarcane Harvester
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    摘要:

    針對甘蔗生長的隨機性使收獲機喂入量隨時變化,易導(dǎo)致整稈式甘蔗收獲機輸送堵塞或工作效率低下的問題,,設(shè)計了一種整稈式甘蔗收獲機輸送調(diào)控系統(tǒng),。該系統(tǒng)由動態(tài)扭矩傳感器,、PLC控制系統(tǒng),、液壓系統(tǒng)、伺服電機系統(tǒng)組成,,通過實時調(diào)節(jié)輸送輥轉(zhuǎn)速與喂入速度使得甘蔗收獲機輸送能力與喂入量相匹配,,減少甘蔗堵塞情況。通過搭建甘蔗收獲機試驗平臺,,開展甘蔗輸送調(diào)控試驗,。甘蔗輸送調(diào)控試驗結(jié)果表明,安裝了輸送調(diào)控系統(tǒng)后,,各試驗水平下的甘蔗平均輸送速度為4.06,、3.42、3.04,、2.42m/s,,相比無調(diào)控系統(tǒng)有了明顯提升,,并且收獲機輸送能力在喂入量峰值過后恢復(fù)到初始值,,保證了工作效率;調(diào)控試驗的平均堵塞率降低到5%,,輸送調(diào)控系統(tǒng)對緩解輸送堵塞有顯著作用,。

    Abstract:

    Aiming at the randomness of sugarcane growth, which causes the feeding amount of the harvester to vary from large to small, which can easily lead to blockage or low efficiency in the transportation of the whole rod sugarcane harvester, a conveying control system for the whole rod sugarcane harvester was designed. By building a sugarcane harvester experimental platform, based on dynamic torque sensors, PLC control system, hydraulic system and servo motor system, real-time adjustment was made to match the conveying capacity of the sugarcane harvester with the feeding amount, reducing sugarcane blockage. The results of the sugarcane conveying control experiment showed that after installing the conveying control system, the average conveying speeds of sugarcane at each experimental level were 4.06m/s, 3.42m/s, 3.04m/s, and 2.42m/s, which were significantly improved compared with those without the control system. Moreover, the conveying capacity of the harvester (the walking speed of the harvester and the speed of each conveying roller) returned to its initial value after the peak feeding rate, ensuring the efficiency of field harvesting work. The average blockage rate of the regulation experiment was reduced to 5%, and the conveying regulation system had a significant effect on alleviating conveying blockage.

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賴曉,陳佩鐘,李尚平,王苗苗,程健華,黃浩然.整稈式甘蔗收獲機輸送調(diào)控系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2023,54(12):121-128,185. LAI Xiao, CHEN Peizhong, LI Shangping, WANG Miaomiao, CHENG Jianhua, HUANG Haoran. Design and Experiment of Conveying Control System for Whole Rod Sugarcane Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):121-128,,185.

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  • 收稿日期:2023-05-15
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  • 在線發(fā)布日期: 2023-08-24
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