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基于DEM-MFBD的辣椒移栽機(jī)取投苗裝置設(shè)計(jì)與試驗(yàn)
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山東省重點(diǎn)研發(fā)計(jì)劃(重大科技創(chuàng)新工程)項(xiàng)目(2022CXGC010611),、財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-24-D-01)和山東省現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系蔬菜產(chǎn)業(yè)創(chuàng)新團(tuán)隊(duì)項(xiàng)目(SDAIT-05-11)


Optimization Design and Test of Seedling Picking and Throwing Device of Plug Seeding Transplanter Based on DEM-MFBD
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    摘要:

    針對(duì)現(xiàn)有辣椒移栽機(jī)取苗成功率低,、損傷率高,、穩(wěn)定性差的問題,,設(shè)計(jì)了一種插夾聯(lián)動(dòng)式末端執(zhí)行器,基于整排取苗,、間隔投苗的取投苗作業(yè)形式設(shè)計(jì)了氣動(dòng)控制系統(tǒng),,分析了取投苗裝置結(jié)構(gòu)及工作原理,建立了末端執(zhí)行器運(yùn)動(dòng)學(xué),、動(dòng)力學(xué)模型,,以薄皮椒缽苗為研究對(duì)象開展力學(xué)特性試驗(yàn),結(jié)合取苗過程邊界條件確定了末端執(zhí)行器主要參數(shù)范圍,;通過ADAMS運(yùn)動(dòng)軌跡仿真與FluidSIM-P 3.6氣動(dòng)系統(tǒng)仿真分析,,驗(yàn)證了取投苗裝置結(jié)構(gòu)設(shè)計(jì)與氣動(dòng)時(shí)序的合理性;通過DEM-MFBD聯(lián)合仿真對(duì)取苗情況進(jìn)行了可視化分析,,為末端執(zhí)行器關(guān)鍵參數(shù)優(yōu)化提供依據(jù),。通過單因素試驗(yàn)明確了各關(guān)鍵因素對(duì)取苗成功率與基質(zhì)損失率的作用規(guī)律;設(shè)計(jì)正交試驗(yàn),,通過方差分析,、響應(yīng)面分析與多目標(biāo)尋優(yōu)得出最優(yōu)參數(shù)組合為:取苗針間距12.25mm、取苗針入土角50.37°,、取苗針行程14.21mm,。臺(tái)架驗(yàn)證試驗(yàn)得出:取苗成功率為97.92%、基質(zhì)損失率為2.21%,,與回歸模型預(yù)測(cè)值誤差分別為0.49%,、3.8%,無莖稈損傷現(xiàn)象,,取投苗效果良好,。

    Abstract:

    Aiming at the problem of low seedling picking success rate, high damage rate and poor stability of pepper transplanter, a kind of clamp-puncture end effector and pneumatic system was proposed based on the operation mode of taking seedlings in whole row and throwing seedlings at intervals. The structural configuration and working principle of device was analyzed and the kinematics and dynamic model was established. Based on the physical characteristics of pepper plug seedlings and analysis of boundary condition, the main parameters range of the newly improved end effector was determined. Simulation test based on ADAMS and FluidSIM-P 3.6 were carried out to verify the reasonability of the structure and response time sequence of pneumatic actuator. The coupling simulation test based on EDEM and RecurDyn turned out that the improved structure had a better performance. Aiming at the success rate of seedlings picking and the loss rate of substrate, single factor test and analysis were carried out on the key factors such as needle interval, needle insertion stroke and needle insertion angle. According to the results of single factor test, the orthogonal test, variance analysis and response surface analysis were carried out. The optimal parameters were obtained as follows: needle interval was 12.25mm, needle insertion angle was 50.37°, needle insertion stroke was 14.21mm, the seeding picking success rate, substrate loss rate were respectively 97.44% and 2.13%. Bench verification test showed that the success rate of seedling extraction was 97.92% and the matrix loss rate was 2.21%. The relative error between verification result and the predicted value was less than 5%.

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侯加林,張二鵬,張康博,李玉華.基于DEM-MFBD的辣椒移栽機(jī)取投苗裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(12):46-57,87. HOU Jialin, ZHANG Erpeng, ZHANG Kangbo, LI Yuhua. Optimization Design and Test of Seedling Picking and Throwing Device of Plug Seeding Transplanter Based on DEM-MFBD[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):46-57,87.

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  • 收稿日期:2023-04-24
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  • 在線發(fā)布日期: 2023-06-26
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