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便攜式豆類品質(zhì)監(jiān)控系統(tǒng)研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021YFD1600101-06)


Portable Bean Quality Detecting Device System
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    摘要:

    傳統(tǒng)的破壞性檢測(cè)方法已難以滿足豆類品質(zhì)快速檢測(cè)的需求。現(xiàn)有的無損檢測(cè)設(shè)備存在穩(wěn)定性及準(zhǔn)確性不高等問題,為提高豆類品質(zhì)含量檢測(cè)裝置的性能,基于近紅外光譜技術(shù)研發(fā)了豆類品質(zhì)無損檢測(cè)裝置,體積小、便于攜帶,能夠適用于現(xiàn)場(chǎng)檢測(cè)。基于所研發(fā)的裝置,各取30個(gè)黃豆、綠豆、紅豆、黑豆樣本,通過旋轉(zhuǎn)靜態(tài)采集多次光譜求平均值與采集1次光譜的方式,對(duì)同一樣品重復(fù)測(cè)量20次,得出隨著采集次數(shù)的增加,光譜反射率變異系數(shù)平均值逐漸減小直至平緩,選取最佳豆類采集次數(shù)分別為16、8、14、16,對(duì)應(yīng)的光譜變異系數(shù)平均值為2.9%、2.435%、2.763%、3.019%。以黃豆為例,選取80個(gè)樣品,使用不同的預(yù)處理方法,分別建立黃豆蛋白質(zhì)、粗脂肪和淀粉含量的偏最小二乘預(yù)測(cè)模型,結(jié)果表明,蛋白質(zhì)、粗脂肪、淀粉質(zhì)量分?jǐn)?shù)預(yù)測(cè)的最優(yōu)模型預(yù)處理方式分別為SG-MSC、SNV、SNV,其預(yù)測(cè)集相關(guān)系數(shù)Rp分別為0.9746、0.9505、0.9607,均方根誤差分別為0.249%、0.572%、0.623%。取40個(gè)黃豆樣本對(duì)裝置模型進(jìn)行試驗(yàn)驗(yàn)證,蛋白質(zhì)、粗脂肪、淀粉質(zhì)量分?jǐn)?shù)的獨(dú)立驗(yàn)證相關(guān)系數(shù)Ri分別為0.9411、0.9439、0.9334,獨(dú)立驗(yàn)證均方根誤差分別為0.465%、0.604%、0.673%,重復(fù)測(cè)量20次的平均偏差分別為0.409%、0.623%、0.637%,各參數(shù)重復(fù)測(cè)量20次變異系數(shù)分別為1.257%、0.896%、0.964%。結(jié)果表明,該裝置具有良好的預(yù)測(cè)精度。以Visual Studio 2015為軟件開發(fā)平臺(tái)開發(fā)了豆類品質(zhì)含量實(shí)時(shí)檢測(cè)軟件,實(shí)現(xiàn)多粒豆類品質(zhì)情況“一鍵式操作”檢測(cè)。選用阿里云服務(wù)器和MySQL數(shù)據(jù)庫,基于TCP/IP網(wǎng)絡(luò)通信協(xié)議,實(shí)現(xiàn)檢測(cè)數(shù)據(jù)自動(dòng)上傳至數(shù)據(jù)庫。基于若依開發(fā)框架設(shè)計(jì)了便于豆類品質(zhì)監(jiān)測(cè)的前端網(wǎng)絡(luò)監(jiān)控系統(tǒng),實(shí)時(shí)顯示數(shù)據(jù)庫信息。

    Abstract:

    Traditional destructive detection methods have been unable to meet the requirements of rapid detection of quality content of beans. The existing non-destructive testing equipment has the problems of low stability and accuracy. In order to improve the performance of the device for detecting the quality content of beans, a non-destructive testing device for the quality content of beans was developed based on near infrared spectroscopy technology, which was small, portable and suitable for on-site detection. Based on the developed device, totally 30 samples of soybean, mungbean, red bean and black bean were taken respectively, and the same sample was measured 20 times by means of rotating static multi-spectral averaging and one spectral acquisition. It was concluded that with the increase of acquisition times, the average coefficient of variation of spectral reflectance was gradually decreased until it was flat. The selected bean acquisition times were 16, 8, 14 and 16, and the corresponding average coefficient of variation of spectrum were 2.9%, 2.435%, 2.763% and 3.019%, respectively. Taking soybean as an example, totally 80 samples were selected. Using different pretreatment methods, partial least squares prediction models for protein, crude fat and starch content of soybean were established respectively. The results showed that protein, crude fat and starch models were better than other pretreatments after SG-MSC, SNV and SNV pretreatment, respectively. The Rp were 0.9746, 0.9505 and 0.9607, and the RMSEP were 0.249%, 0.572% and 0.623%, respectively. Totally 40 soybean samples were taken to validate the device model. The Ri of protein, crude fat and starch were 0.9411, 0.9439 and 0.9334, respectively. The RMSEI were 0.465%, 0.604% and 0.673%, respectively. The AD of 20 repeated measurements were 0.409%, 0.623% and 0.637%, respectively. The results showed that the device had good prediction accuracy. Visual Studio 2015 was used as the software development platform to develop the real-time detection software for the quality of beans, which can realize the one-button operation detection of the quality of multiple beans. Elastic compute service and MySQL database were selected. Based on TCP/IP network communication protocol, the detection data were uploaded to the database automatically. Based on the development framework, a front-end network monitoring system was designed to facilitate the monitoring of bean quality and display the database information in real time.

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彭彥昆,霍道玉,左杰文,孫晨,胡黎明,王亞麗.便攜式豆類品質(zhì)監(jiān)控系統(tǒng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(7):404-411. PENG Yankun, HUO Daoyu, ZUO Jiewen, SUN Chen, HU Liming, WANG Yali. Portable Bean Quality Detecting Device System[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):404-411.

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  • 收稿日期:2023-02-25
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  • 在線發(fā)布日期: 2023-07-10
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